自动索引多轴焊接的设计与制造

Design And Fabrication of Multi-axis welding with auto indexing

介绍

在该项目中，焊接定位在具有自动索引，这对于与圆形焊接相关的大规模生产行业非常重要。由于它取决于工人的技巧沿着焊接线移动电极。该特殊装置可以以固定速率旋转作业，以帮助焊接过程进行圆形部件，确保良好的型材和均匀焊接。该型号具有小缸焊接，压缩机和瓶装厂的应用。用于圆形焊缝的自动焊接定位机完全满足要求。对于该系统蜗杆和蜗轮，换向器电机，皮带驱动，接近传感器，滚珠轴承，电子继电器，互换开关，输入输入。
现在该项目主要专注于设计合适的操作系统。为了保持设计中的简单性和经济，已经使用了本地制造的单元。
Our project achieves higher safety, reduces human effort, increases the efficiency, reduces the work load, reduces the fatigue of workers and reduces maintenance cost.

项目的目标

了解我们项目的基本校长
描述我们项目各个部分的建设和工作
Development of the working model of the our project

技术规范：

平面位置30kg的最大容量表
最大容量表90度为15千克
Maximum rotation torque 65 lb-inches
旋转质心最大容量12mm
旋转质心敏容量4mm
Tilting centroid at max capacity 25 mm
表倾斜度为0到45
转速1至20 rpm
台径250毫米
T恤3号。120度
240mm平面位置的台高
Weight approximate 20 kg

项目工作

自动焊接定位器机循环weld is totally satisfying the requirements. Developed Multi-axis welding Positioner with auto indexing reduces operator fatigue considerably. Because of this automation we achieved rise in production. At the same time there is reduction in rejection which results increase in the profit directly. Hence the cost of project can be recovered within one and half month. Easy operation, as table automatically stops as per indexer button position and next operation is started by merely pressing the inching switch. Hence it is easy to operate as well as precise with noiseless operation which leads to safety of operator. Auto stop feature, to start and end process operation at precise positions with multiple indexer positions, enables to make staggered welded joints. Compact, the entire drive assembly fitted below the table itself, and the controls are placed on the front at ergonomic positions. This system also required less amount of power, so it helps to achieve minimum power consumption.

Applications