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MECHANICAL PROJECT  Introduction  Power steering systems have contributed to reduced driver fatigue and made driving a more pleasant experience. Nearly all power steering...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/pneumatic-power-steering-mechanica/" aria-label="View Post: PNEUMATIC POWER STEERING MECHANICAL PROJECT">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"PNEUMATIC POWER STEERING MECHANICAL PROJECT","url":"\/\/www.gunkrazy.com\/pneumatic-power-steering-mechanica\/","articleBody":"PNEUMATIC POWER STEERING MECHANICAL PROJECT\r\n\r\nIntroduction\r\n\r\nPower steering systems have contributed to reduced driver fatigue and made driving a more pleasant experience. Nearly all power steering systems at the present time use fluid pressure to assist the driver in turning the front wheels. Since driver effort required to turns the front wheels is reduced, driver fatigue is decreased. The advantages of power steering have been made available on many vehicles, and safety has been maintained in these systems.\r\nThere are several different types of power steering systems, including integral, rack and pinion, hydroboost, and linkage type. In any of these systems, the power steering pump is the heart of the system because it supplies the necessary pressure to assist steering.\r\nThe power steering pump drive belt is a simple, but very important, component in the power steering system. A power steering pump in perfect condition will not produce the required pressure for steering assist if the drive belt is slipping.\r\n\r\n\r\nIntegral power-assisted steering system\r\n\u00a0\r\nIn the integral power-assisted steering system, the pump is bolted to a bracket on the engine, and the recirculating ball steering gear is mounted on the frame beside the engine. This type of steering system is used on many rear-wheel-drive cars and light-duty trucks. The pump is driven by a belt from the crankshaft and an integral reservoir is mounted on the pump. A high-pressure hose and a return hose are connected from the pump to the steering gear\r\n\r\nPOWER STEERING\r\n\r\n\r\n\r\nIntroduction\r\nPneumatic machinery are machines and tools which use air power to do work. Heavy equipment is a common example. In this type of machine, high pressure Compressed air is transmitted throughout the machine to various Pneumatic motors and Pneumatic cylinders. The air is controlled directly or automatically by control valves and distributed through hoses and tubes.\r\n\r\nScope objective\r\nThe popularity of Pneumatic machinery is due to the very large amount of power that can be transferred through small tubes and flexible hoses, and the high power density and wide array of actuators that can make use of this power. These\u00a0machinery\u00a0are based on the Cylinders, Compressor and Pump.\r\n\r\nWorking\u00a0\r\nPneumatic cylinders are pressurized by Pneumatic pressure and get their power for the Pneumatic air under pressure. They transform the air\u2019s energy to linear work. A Pneumatic cylinders works in a Pneumatic system and is the motor side of this system. The generator side of the air Pneumatic system is the pump or Compressor that brings a fixed or regulated air flow into the system. The Pneumatic cylinder initiates the pressure of the air, which can never be larger than the pressure that is asked by the load. The cylinder consists of a cylinder barrel, in which a piston connected to a piston rod is moving. The barrel is closed by the cylinder bottom at the bottom side and by the cylinder head at the side where the piston rod comes out of the cylinder. Mounting bracket or clevises are mounted to the cylinder bottom as well as the piston rod. The piston has sliding rings and seals. The piston divides the inside of the cylinder in two chambers, the bottom chamber and the piston rod side chamber.\r\n\r\n\r\nPNEUMATIC POWER STEERING MECHANICAL PROJECT\r\n\r\nIf the air is pumped into the piston rod side chamber and the air from the piston area flows back to the air reservoir without pressure, the pressure in the piston rod area chamber is Load\/(piston area - piston rod area). In such a way the Pneumatic cylinder can push and pull.By pumping Pneumatic air to the bottom side of the Pneumatic cylinder, the piston rod starts moving out. The piston pushes the air in the other chamber back to the air reservoir. If we assume that the air pressure in the piston rod chamber is zero, the pressure in the cylinder is now Force\/Piston area.\r\n\r\n\r\nWhen the vehicle weight increases, the power required to steer the vehicle also increases. Most of the vehicles are have fluid power for steering.\r\nIn this project pneumatic power (compressed air) is used in place of Mechanical power.\r\n\r\n\r\nApplication\r\n1. Used in all light duty vehicles like cars\r\n\r\nExpected outcome\r\n1. Very easy to drive vehicle than fluid power.\r\n2. No moving parts.\r\n3. Easy maintenance.\r\n4. No separate drive is required to drive the compressor as the brake system has the compressed air for operation.","headline":"PNEUMATIC POWER STEERING MECHANICAL PROJECT","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-24","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/INTEGRALPOWERASSISTEDSTEERINGSYSTEM-min-268x300.png","height":300,"width":268},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/electro-hydraulic-forming-ehf/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/09/electrohydraulicformingmachine-300x127.png')"></div><span class="sr-only">link to Electro Hydraulic Forming &#8211; Diagram, Working, Advantages, Applications</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/electro-hydraulic-forming-ehf/">Electro Hydraulic Forming &#8211; Diagram, Working, Advantages, Applications</a></p></header><div class="excerpt"><p>Introduction Of Electro-Hydraulic Forming
Electro-Hydraulic Forming is a type of high energy rate forming processes  Electrohydraulic forming is a type of metal forming in which an electric arc...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/electro-hydraulic-forming-ehf/" aria-label="View Post: Electro Hydraulic Forming &#8211; Diagram, Working, Advantages, Applications">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Electro Hydraulic Forming &#8211; Diagram, Working, Advantages, Applications","url":"\/\/www.gunkrazy.com\/electro-hydraulic-forming-ehf\/","articleBody":"Introduction Of Electro-Hydraulic Forming\r\nElectro-Hydraulic Forming is a type of high energy rate forming processes\r\n\r\nElectrohydraulic forming is a type of metal forming in which an electric arc discharge in the liquid is used to convert electrical energy to mechanical energy and change the shape of the workpiece. A capacitor bank delivers a pulse of high current across two electrodes, which are positioned a short distance apart while submerged in a fluid (water or oil). The electric arc discharge rapidly vaporizes the surrounding fluid creating a shock wave. The workpiece, which is kept in contact with the fluid, is deformed into an evacuated die.\r\n\r\n\r\nHigh Energy rate Forming Processes :\u00a0\r\n\r\n\u00a0 \u00a0 \u00a0 \u00a0The parts are formed at a rapid rate, and thus these processes are also called high \u2013 velocity forming processes. There are several advantages of using these forming processes, like die costs are low, easy maintenance of tolerances, the possibility of forming most metals, and the material does not show spring-back effect. The production cost of components by such processes is low. The limitation of these processes is the need for skilled personnel.\r\n\r\nThere are three main high energy rate forming processes:\r\n\r\n\r\n \tExplosive forming,\r\n \tMagnetic forming, and\r\n \tElectro-hydraulic forming.\r\n\r\n\r\nWe shall discuss these processes.\r\n\r\nElectro-Hydraulic Forming\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 Electro-hydraulic forming (EHF), also known as electro spark forming, is a process in which electrical energy is converted into mechanical energy for the forming of metallic parts. A bank of capacitors is first charged to a high voltage and then discharged across a gap between two electrodes, causing explosions inside the hollow workpiece, which is filled with some suitable medium, generally water. These explosions produce shock waves that travel radially in all directions at high velocity until they meet some obstruction. If the discharge energy is sufficiently high, the hollow workpiece is deformed.\r\n\r\n\r\n\r\n\r\nElectro-Hydraulic Forming Diagram\r\n\r\n\r\n\r\n\r\n\r\n\r\n Electro-Hydraulic Forming Diagram\u00a0\r\nPrinciple Working of Electro hydraulic forming\u00a0\r\n\r\n\r\n\r\n \tA sudden electrical discharge in the form of sparks is produced between electrodes and this discharge produces a shock wave in the water medium. This shock wave deforms the work plate and collapses it into the die.\r\n \tThe characteristics of this process are similar to those of explosive forming. The major difference, however, is that a chemical explosive is replaced by a capacitor bank, which stores the electrical energy.\r\n \tThe capacitor is charged through a charging circuit. When the switch is closed, a spark is produced between electrodes and a shock wave or pressure pulse is created. The energy released is much lesser than that released in explosive forming.\r\n\r\n\r\nProcess Characteristics:\r\ni) Standoff distance: It must be optimum.\r\nii) The capacitor used: The energy of the pressure pulse depends on the size of the capacitor.\r\niii) Transfer medium: Usually water is used.\r\niv) Vacuum: the die cavity must be evacuated to prevent adiabatic heating of the work due to a sudden compression of air.\r\nv) Material properties with regard to the application of high rates of strain.\r\n\r\n\r\nAdvantages of Electro hydraulic Forming\u00a0\r\nAdvantages of the electro-hydraulic forming Process are as follows\u00a0 :\u00a0\r\n\r\n\r\n \tA single-step process (rather than progressive stamping)\r\n \tFine details and sharp lines can be easily formed\r\n \tForming of male and female shapes (negative and positive)\r\n \tOnly a single one-sided die is required\r\n \tEnables extremely deep forming (much more than is possible with conventional stamping)\r\n \tEven distribution and higher strength of thin material\r\n \tExtremely fast\r\n \tThe equipment has a small footprint\r\n \tNo need for a press \u2013 the forming chamber is a self-balanced system\r\n \tAllows forming of parts up to a few square meters in size.\r\n\r\nDisadvantages of Electro hydraulic Forming :\u00a0\r\nDisadvantages of the electro-hydraulic forming process are as follows,\r\n\r\ni) Suitable only for smaller works\r\nii) The need for vacuum makes the equipment more complicated.\r\niii) Proper SOD is necessary for an effective process.\r\n\r\nAccuracy of parts produced\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 Accuracy of electro-hydraulically formed parts depends on the control of both the magnitude and location of energy discharges and on the dimensional accuracy of the dies used. With the modern equipment, it is now possible to precisely control the energy within specified limits, therefore the primary factor is the dimensional accuracy of the die. External dimensions on tubular parts are possible to achieve within \u00b1 0.05 mm with the current state of technology.\r\n\r\n\r\nApplications of Electro hydraulic Forming:\r\nThey include smaller radar dishes, cone, and other shapes in thinner and small works.\r\n\r\n\r\n\r\n\r\n\r\n Example Of Electro Hydro Forming Components ectr","headline":"Electro Hydraulic Forming &#8211; Diagram, Working, Advantages, Applications","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-23","mainEntityOfPage":"False","dateModified":"May 26, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/electrohydraulicformingmachine-300x127.png","height":127,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/automatic-pvc-pipe-cutting-machine/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/09/automaticpvcpipecuttingmachine-300x155.png')"></div><span class="sr-only">link to Automatic PVC pipe Cutting Machine Mechanical Project</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/automatic-pvc-pipe-cutting-machine/">Automatic PVC pipe Cutting Machine Mechanical Project</a></p></header><div class="excerpt"><p>Automatic PVC pipe Cutting Machine Mechanical Project  Abstract:
• Cutting the tools or the materials of finite length by manually will not yield a good result.
• So we have designed and...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/automatic-pvc-pipe-cutting-machine/" aria-label="View Post: Automatic PVC pipe Cutting Machine Mechanical Project">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Automatic PVC pipe Cutting Machine Mechanical Project","url":"\/\/www.gunkrazy.com\/automatic-pvc-pipe-cutting-machine\/","articleBody":"Automatic PVC pipe Cutting Machine Mechanical Project\r\n\r\nAbstract:\r\n\u2022 Cutting the tools or the materials of finite length by manually will not yield a good result.\r\n\u2022 So we have designed and developed the system which will cut the material automatically of finite\u00a0length according to our requirements.\r\n\u2022 We mainly concentrate on PVC cutting Machine for which we have designed the system.\r\n\r\n\u00a0\r\n\r\nThe IR sensor is placed on the PVC machine where the final output PVC comes out of the machine. The IR sensor senses the Length of the PVC and the corresponding length.\r\n\r\n\r\n\r\n\r\nAutomatic PVC pipe Cutting Machine Mechanical Project\u00a0\r\n\r\nAPPLICATIONS\u00a0\r\n\r\n\r\n\r\n \tThis machine is very useful for small scale industries\r\n \tThis machine is used to cut the roller sheet metal\r\n \tAll Industrial Application\r\n\r\n\r\n\r\n\r\nDISADVANTAGES\r\n\r\n\r\n \t\u00a0High torque can not be obtained\r\n \t\u00a0Load carrying capacity of this unit is not very high.(\r\n\r\n\r\n\r\n\r\nADVANTAGES\r\n\r\n\r\n \tQuick response is achieved\r\n \tSimple in construction\r\n \tEasy to maintain and repair\r\n \tCost of the unit is less when compared to other machine\r\n \tNo fire hazard problem due to over loading\r\n \tComparatively the operation cost is less\r\n \tContinuous operation is possible without stopping\r\n\r\n\r\n\r\n\r\nConclusion\r\n\u2022 According to the length what we design the cutting tool, cuts the PVC automatically.\r\n\u2022 This type of cutting machine can be used anywhere, where we find the application of cutting the\r\nmaterials of finite length automatically .\r\n\u2022 it results in very accurate value. This is applicable to all type of industries.","headline":"Automatic PVC pipe Cutting Machine Mechanical Project","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-22","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/automaticpvcpipecuttingmachine-300x155.png","height":155,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/pneumatic-lift-table-repor/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/09/DESIGNANDFABRICATIONOFPNEUMATICLIFTINGTABLE-300x300.jpg')"></div><span class="sr-only">link to DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/pneumatic-lift-table-repor/">DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE</a></p></header><div class="excerpt"><p>DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE  ABSTRACT   This project is developed for the users to lift any weight using air pressure. High pressure air is stored in a tank. A cylinder...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/pneumatic-lift-table-repor/" aria-label="View Post: DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE","url":"\/\/www.gunkrazy.com\/pneumatic-lift-table-repor\/","articleBody":"DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE\r\n\r\nABSTRACT\u00a0\r\n\r\nThis project is developed for the users to lift any weight using air pressure. High pressure air is stored in a tank. A cylinder with piston arrangement is connected with a zig-zag pattern. Two pipes connected with ball valves connect the air tank with the cylinder. When one valve is opened, the air rushes out into the cylinder. Therefore the piston moves in one direction.\r\nThe rod connected with the piston pushes the zig-zag frame so that the lift moves up. When the other ball valve is opened, the air inside the cylinder is released. Therefore the lift comes down.\r\n\r\n\r\nIntroduction:\r\n\r\n\r\nA hydraulic fluid power system is defined as a means of power transmission in which relatively in compressible fluid is used as the power transmitting media. The primary \u00a0purpose of pneumatic system is the transfer of energy from one location to another location and this energy into useful work.\r\nIn this project of the fabricated model of will describe the working principles as well as hydraulic machines application and its advantages. Efforts have been taken to show the path of hydraulic fluid as it is applied and released. The system pressure can be generated in the form of any physical action which result a compression over the pneumatic pressure which is developed in the form of air compressing externally can be applied to activate system. There is a constant relation between pressure density, and volume, According to Bernoulli\u2019s equation.\r\n\r\n\r\nDESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE\r\n\r\nLift tables are used to raise and position work pieces for ergonomic access. They are used for material positioning, load positioning, or lifting. This lifting has a pneumatic \u00a0power source and is safe for heavy paint applications and other hazardous locations. This lift comes with alternative power sources\r\n\r\n\r\nCONSTRUCTION AND WORKING\r\n\r\nThis project is developed for the users to lift any weight using air pressure. High pressure air is stored in a tank. A cylinder with piston arrangement is connected with a zig-zag pattern. Two pipes connected with ball valves connect the air tank with the cylinder. When one valve is opened, the air rushes out into the cylinder. Therefore the piston moves in one direction. The rod connected with the piston pushes the zig-zag flame so that the lift moves up. When the other ball valve is opened, the air inside the cylinder is released. Therefore the lift comes down. The main objective of Zig-Zag Pneumatic Lift project is developing a lift system for lifting any weight using air pressure.\r\n\r\nIn this project, we stored high pressure air in a tank. A zig-zag pattern is connected with a cylinder with piston arrangement.\r\nThe cylinder and the air tank are connected by the two pipes with ball valves. When one ball valve is opened, the high pressure air will enter into the cylinder. Hence, the piston will move in one direction. The rod connected with the piston pushes the zig -zag frame so that the lift moves up. When we open the other ball valve, the air inside the cylinder is released. So, the lift comes down.","headline":"DESIGN AND FABRICATION OF PNEUMATIC LIFTING TABLE","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-18","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/DESIGNANDFABRICATIONOFPNEUMATICLIFTINGTABLE-300x300.jpg","height":300,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/sheet-rolling-machine-projec/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/09/sheetrollingmachinemechanicalproject-min-300x264.png')"></div><span class="sr-only">link to DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/sheet-rolling-machine-projec/">DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT</a></p></header><div class="excerpt"><p>DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT DOWNLOAD  ABSTRACT
This project work titled “SHEET ROLLING MACHINE” has been conceived having studied the difficulties in making bending...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/sheet-rolling-machine-projec/" aria-label="View Post: DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT","url":"\/\/www.gunkrazy.com\/sheet-rolling-machine-projec\/","articleBody":"DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT DOWNLOAD\r\n\r\nABSTRACT\r\nThis project work titled \u201cSHEET ROLLING MACHINE\u201d has been conceived having studied the difficulties in making bending in sheet metal. This project facilitates in making bending accurate in sheet metal with easy. The project employee by using the roller for bending purpose by manual.\r\nThis machine can be used in various fields. Our project the sheet metal rolling is very simple in operation by using roller which is coupled with handle.\r\n\r\nIn Sheet Metal working industry a wide range of power and hand operated machines are used. This machine is simple in construction and working.\r\n\r\n\r\nIntroduction :\r\n\r\nOur project the \u201cSHEET METAL ROLLING MACHINE\u201d finds huge application in Sheet Metal industry. Rolling is the process of bending sheets to a curved form. The article in the shape of cylinders is made by rolling roller.\r\nRolling operation can be done on hand or power operated rolling machines. In forming cylindrical shapes a gradual curve is to be put in the metal rather than sharp bends. The gap between the rollers can be regulated by hand operated screws.\r\n\r\nSheet metal is available in flat pieces or as a coiled strip. Various forming process in sheet metal include:\r\n\r\n\r\n \tPunching\r\n \tRoll forming\r\n \tRolling\r\n \tSpinning\r\n \tStamping\r\n \tBending\r\n \tDeep drawing\r\n \tExpanding\r\n \tCurling\r\n \tPress brake forming\r\n \tDecambering\r\n \tIroning\r\n \t\u00a0Laser cutting\r\n \t\u00a0Incremental sheet forming etc.\r\n\r\nSheet Rolling machine\r\n\r\n\r\nRoll bending\r\nA continuous form from of three-point bending is roll bending, where plates, sheet and rolled on each end, one of the support can often be swung clear to permit the removal of closed shapes from the rolls shapes can be bent to a desired curvature on forming rolls. These machines usually have three roll in the of a pyramid, with the two lower rolls being driven and the position of the upper roll being adjustable by a frame.\r\n\r\n\r\n\r\nDESCRIPTION OF THE MACHINE\r\n\r\n\r\nThe Sheet Metal Rolling Machine works according to the principle of three point bending. The rotation of the driven rolls being utilized to feed the metal through the rolls by means of the frictional forces present between the surface of the rolls and sheet. No lubricant is used at its presence interference with the ability to grip. Sheet Metal Rolling Machine essentially consists of three rollers, used to manufacture circular components like cylinders. Sheet Metal Rolling Machine is classified into two types based on the arrangement of the rollers.\r\n\r\nThey are as follows.\r\n1. Pinch type machine\r\n2. Pyramidal type machine\r\n\r\nThis machine is of pinch type here only the top roll serves as a driven, bottom roller are idler and rotates on friction with the work metal blank.\r\n\r\n\r\n\r\nWORKING PRINCIPLE\r\nThe Sheet Metal, which is to be formed in cylindrical shape, is present atm the edge by hammering. To start the operation easily and to avoid flats at the beginning and at the ends of the rolled form. In rolling cylindrical shapes a gradual curve is to be put in the metal rather than sharp bends. Now the sheet metal is introduced between the top and the bottom rolls, the gap between the top and bottom rolls are adjusted as per the required diameter by regulating the screw rods.\r\n\r\nThe rollers were arranged in triangular form; two sets of rollers below and one above. The upper roller provide the bending force while the back base roller provides the required driving force and the front end Roller bends the metal according to set radius of bend. Aperture adjuster on each block assembly ensure loading of workpiece and adjustment to required radius of bent. The free end of the top bearing block is spring loaded to increase or to reduce top-base roller clearance. Two other bores on each bearing blocks provide\u00a0an adjustment for the roller gap variability. Top roller\u00a0Provides the bearing load (bending force)and also compliments the driving\u00a0roller when working on thick materials.\r\n\u00a0The lower back roller provides the\u00a0necessary driving forces while the idler roller does the bending and material\u00a0delivery. There are two crank levers, one on the top roller and another on the front end roller. The lever (handle) coupling head has a square configuration which fits into the square end of the roller shaft.\r\nThe frame structure made of(50\u00d750\u00d75)mm angle iron for the purposes of strength. The tool table is provided below the rollers for safe keeping of tools and cranks. The roller head assembly is detachable from the frame and can be mounted on a table to be used as a table top machine for tinkering works.\r\n\r\n\r\n\r\nADVANTAGES\r\n\r\n\r\n \tOperation of this machine is very simple\r\n \tUnit is compact so less space is required\r\n \tNo hand tools are required\r\n \tCylindrical shaped objects of dia. 50 mm to 225 mm can be produced\r\n \tThe diameter can be easily operate this machine\r\n \tThe machine is hand operated. So the cost of the finished product will be less.\r\n \tThe total cost of the machine is less.\r\n \tMaintenance of this machine is very easy.\r\n \tEasy to handle\r\n \tLess effort and productive\r\n \tEasy to install at any were\r\n \tSkilled workers are not required\r\n \tConvenient for mass production\r\n \tLess in weight\r\n\r\n\r\n\r\nDISADVANTAGES\r\n\r\n\r\n \tThis machine has a hand operated one\r\n \t\u00a0Production time is high.\r\n\r\n\r\nAPPLICATIONS\r\nSheet Metal rolling machine is used to make,\r\n\r\n\r\n \tOuter cylindrical casing for motors employed in submersible pumps.\r\n \tHydraulic and pneumatic cylinders\r\n \tBodies of shells and condensers\r\n \tDairy equipment\r\n \tCompressors storage tanks etc\u2026\r\n \tIt is also used to make cylinders of different diameters\r\n\r\nDownload\r\n\r\nDESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT DOWNLOAD","headline":"DESIGN AND FABRICATION OF SHEET ROLLING MACHINE REPORT","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-17","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/sheetrollingmachinemechanicalproject-min-300x264.png","height":264,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/gear-cutting-on-lathe-machine/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/09/DesignandFabricationOfGearcuttingattachmentonlathemachinereport22-min-300x233.png')"></div><span class="sr-only">link to Design and Fabrication Of Gear cutting attachment on lathe machine report</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/gear-cutting-on-lathe-machine/">Design and Fabrication Of Gear cutting attachment on lathe machine report</a></p></header><div class="excerpt"><p>Design and Fabrication Of Gear cutting attachment on lathe machine report Download  PROBLEM STATEMENT  Lathe is suitable for operations like turning, boring, facing taper turning, thread...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/gear-cutting-on-lathe-machine/" aria-label="View Post: Design and Fabrication Of Gear cutting attachment on lathe machine report">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Fabrication Of Gear cutting attachment on lathe machine report","url":"\/\/www.gunkrazy.com\/gear-cutting-on-lathe-machine\/","articleBody":"Design and Fabrication Of Gear cutting attachment on lathe machine report Download\r\n\r\nPROBLEM STATEMENT\r\n\r\n\r\nLathe is suitable for operations like turning, boring, facing taper turning, thread cutting, knurling, etc. but not suitable for operations like key way cutting etc. Because in a conventional lathe as soon as the machine is switched on, the workpiece fixed to the chuck rotates. This is a major limitation of the conventional lathe keeping in view of the present project work.\r\n\r\nGear cutting is a specialized form of milling, and the lathe is quite suited to this job for smaller work (6\" diameter or so) with the help of attachment.\r\n\r\n\u00a0\r\nSee Also :Design and Fabrication Of Gear and Spline Cutting Attachment for Lathe\r\n\r\n\r\nOBJECTIVE\r\n\r\nThe objective of this project is:\r\n\r\n\r\n \tOur project design and fabrication of gear cutting attachment is used to cut gear or splines over the cylindrical job.\r\n \tOur main aim is to prove lathe as a versatile machine and with the help of gear cutting attachment the object is possible by lathe itself.\r\n\r\n\r\nCutting of a Spur Gear on a Milling Machine involves the following steps:\r\n1.To determine the important dimensions and proportions of the gear tooth\r\nelement.\r\n2.Mounting the cutter and the job on the machine.\r\n3.Adjust the position of the table to the starting position.\r\n4.Indexing.\r\n5.Repeat the operation till the gear is complete.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nDesign and Fabrication Of Gear cutting attachment on lathe machine \u00a0\r\n\r\n\u00a0INDEXING\r\nIndexing is an operation of dividing the periphery of a piece of work into any number of equal parts, for e.g. this operation can be adopted for producing hexagonal and square headed bolts, cutting spines on shafts, fluting drills and in gear cutting. All these works require a holding device which will permit the rotation of the work about the axis so that periphery of the work piece can be divided equally and accurately. Such a work holding devices is known as DIVIDING HEAD OR INDEXING HEAD.\r\n\r\n\r\n\r\nANALYSIS OF DESIGN\r\nFinal parts and final assembly is analyzed by solid works software. We use parameters of standard lathe machine and milling cutter for force analysis.The analysis was done on the basis of \u2013\r\nStatic force\r\nMaximum principal elastic strain\r\nMaximum shear stress\r\nVon Mises elastic strain\r\nVon Mises stress\r\nFactor of safety\r\n\r\n\r\n\r\nDesign and Fabrication Of Gear cutting attachment on lathe machine-ansys model\r\n\r\n\r\nDownload:\r\n\r\n\r\nDesign and Fabrication Of Gear cutting attachment on lathe machine report\u00a0","headline":"Design and Fabrication Of Gear cutting attachment on lathe machine report","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-09-16","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/09\/DesignandFabricationOfGearcuttingattachmentonlathemachinereport22-min-300x233.png","height":233,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=259">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=258"><span class="screen-reader-text">Page </span>258</a> <a class="page-numbers" href="?page_num=259"><span class="screen-reader-text">Page </span>259</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>260</span> <a class="page-numbers" href="?page_num=261"><span class="screen-reader-text">Page </span>261</a> <a class="page-numbers" href="?page_num=262"><span class="screen-reader-text">Page </span>262</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=261">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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