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Engine</a></p></header><div class="excerpt"><p>Importance of Lubrication and Cooling Systems in an Engine
Does anyone know the importance of lubrication and cooling systems in an engine?
The lubrication and cooling system of an internal-...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/importance-of-lubrication-and-cooling-systems-in-an-engine/" aria-label="View Post: Importance of Lubrication and Cooling Systems in an Engine">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Importance of Lubrication and Cooling Systems in an Engine","url":"\/\/www.gunkrazy.com\/importance-of-lubrication-and-cooling-systems-in-an-engine\/","articleBody":"Importance of Lubrication and Cooling Systems in an Engine\r\nDoes anyone know the importance of lubrication and cooling systems in an engine?\r\nThe lubrication and cooling system of an internal- combustion engine is very important. If the lubricating system should fail, not only will the engine stop, but many of the parts are likely to be damage beyond repair. Coolant protects your engine from freezing or overheating.\r\nWhat lubrication system does for an engine?\r\n1. The job of the lubrication system is to distribute oil to the moving parts to reduce friction between surfaces which rub against each other.\r\n2. An oil pump is located on the bottom of the engine.\r\n3. The pump is driven by a worm gear off the main exhaust valve cam shaft.\r\n4. The oil is pumped to the top of the engine inside a feed line.\r\n5. Small holes in the feed line allow the oil to drip inside the crankcase.\r\n6. The oil drips onto the pistons as they move in the cylinders, lubricating the surface between the piston and cylinder.\r\n7. The oil then runs down inside the crankcase to the main bearings holding the crankshaft.\r\n8. Oil is picked up and splashed onto the bearings to lubricate these surfaces.\r\n9. Along the outside of the bottom of the crankcase is a collection tube which gathers up the used oil and returns it to the oil pump to be circulated again.\r\n\r\nLubrication system\r\nPurpose of Lubrication System\r\nLubricate\r\n\r\n \tReduces Friction by creating a thin film(Clearance) between moving parts (Bearings and journals)\r\n\r\nSeals\r\n\r\n \tThe oil helps form a gastight seal between piston rings and cylinder walls (Reduces Blow-By)\r\n \tInternal oil leak (blow-by) will result in blue smoke at the tale pipe.\r\n\r\nCleans\r\n\r\n \tAs it circulates through the engine, the oil picks up metal particles and carbon, and brings them back down to the pan.\r\n\r\nAbsorbs shock\r\n\r\n \tWhen heavy loads are imposed on the bearings, the oil helps to cushion the load.\r\n\r\nViscosity:\r\n\r\n \tViscosity is a measure of oil\u2019s resistance to flow.\r\n \tA low viscosity oil is thin and flows easily\r\n \tA high viscosity oil is thick and flows slowly.\r\n \tAs oil heats up it becomes more viscous (Becomes thin) \r\n\r\nProper lubrication of an engine is a complex process.\r\nMotor oil must perform many functions under many different operating conditions.\r\n\r\nThe primary functions of oil are listed below:\r\n1. Provide a barrier between moving parts to reduce friction, heat buildup, and wear.\r\n2. Disperse heat. Friction from moving parts and combustion of fuel produce heat that must be carried away.\r\n3. Absorb and suspend dirt and other particles. Dirt and carbon particles need to be carried by the oil to the oil filter where they can be trapped.\r\n4. Neutralize acids that can build up and destroy polished metal surfaces.\r\n5. Coat all engine parts. Oil should have the ability to leave a protective coating on all parts when the engine is turned off to prevent rust and corrosion.\r\n6. Resist sludge and varnish buildup. Oil must be able to endure extreme heat without changing in physical properties or breaking down.\r\n7. Stay fluid in cold weather; yet remain thick enough to offer engine\r\n\r\nWhat the cooling system does for an engine.\r\n1. Although gasoline engines have improved a lot, they are still not very efficient at turning chemical energy into mechanical power.\r\n2. Most of the energy in the gasoline (perhaps 70%) is converted into heat, and it is the job of the cooling system to take care of that heat. In fact, the cooling system on a car driving down the freeway dissipates enough heat to heat two average-sized houses!\r\n3. The primary job of the cooling system is to keep the engine from overheating by transferring this heat to the air, but the cooling system also has several other important jobs.\r\n4. The engine in your car runs best at a fairly high temperature.\r\n5. When the engine is cold, components wear out faster, and the engine is less efficient and emits more pollution.\r\n6. So another important job of the cooling system is to allow the engine to heat up as quickly as possible, and then to keep the engine at a constant temperature.","headline":"Importance of Lubrication and Cooling Systems in an Engine","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/LUBRICATION-SYSTEM-300x204.jpg","height":204,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-computerized-maintenance-management-system/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/03/types-of-cmms-185x300.jpg')"></div><span class="sr-only">link to What is Computerized maintenance management system</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-computerized-maintenance-management-system/">What is Computerized maintenance management system</a></p></header><div class="excerpt"><p>What is Computerized maintenance management system
Computerized maintenance management system (CMMS), also known as computerized maintenance management information system (CMMIS), is a software...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-computerized-maintenance-management-system/" aria-label="View Post: What is Computerized maintenance management system">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Computerized maintenance management system","url":"\/\/www.gunkrazy.com\/what-is-computerized-maintenance-management-system\/","articleBody":"What is Computerized maintenance management system\r\nComputerized maintenance management system\u00a0(CMMS), also known as\u00a0computerized maintenance management information system\u00a0(CMMIS), is a software package that maintains a computer database of information about an organization's maintenance operations.\u00a0This information is intended to help maintenance workers do their jobs more effectively (for example, determining which machines require maintenance and which storerooms contain the spare parts they need) and to help management make informed decisions (for example, calculating the cost of machine breakdown repair versus preventive maintenance for each machine, possibly leading to better allocation of resources). CMMS data may also be used to verify regulatory compliance. To properly control the maintenance of a facility, information is required to analyze what is occurring. Manually this requires a tremendous amount of effort and time. \r\n\r\nA CMMS also allows for record keeping, to track completed and assigned tasks in a timely and cost-effective manner.\u00a0In recognition of this, companies have started using CMMS extensively to better control and organize maintenance management. The different steps of implementing a CMMS plan have been described in the diagram.\r\n\r\nRead more ;\u00a0What is Maintenance Engineering | Career in Mechanical Field\r\n\r\ntypes of cmms\r\n\r\nA CMMS offers multiple core maintenance functionalities. It is not limited to manufacturing but expands to facilities, utilities, fleet, hospitals, sports arenas and more where any type of equipment\/assets are subject to repair and need maintenance. With improved technology and increasing competition, more and more companies are switching to CMMS vs using manual methods to track and organize information. \r\n\r\nThe different components of a CMMS include but are not limited to:\r\n\r\n \tEquipment data management\r\n \tPreventive Maintenance\r\n \tLabor\r\n \tWork order system\r\n \tScheduling\/Planning\r\n \tVendor Management\r\n \tInventory Control\r\n \tPurchasing\r\n \tBudgeting\r\n \tAsset Tracking\r\n\r\nCMMS packages may be used by any organization that must perform maintenance on equipment, assets and property. Some CMMS products focus on particular industry sectors (e.g. the maintenance of vehicle fleets or health care facilities). Other products aim to be more general.\r\n\r\nCMMS packages can produce status reports and documents giving details or summaries of maintenance activities. The more sophisticated the package, the more extensive analysis facilities have available.\r\n\r\nMany CMMS packages can be either web-based, meaning they are hosted by the company selling the product on an outside server, or LAN based, meaning that the company buying the software hosts the product on its own server.","headline":"What is Computerized maintenance management system","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/types-of-cmms-185x300.jpg","height":300,"width":185},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-condition-monitoring-methods-of-cm-advantages-of-cm/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/03/condition-monitoring-300x165.jpg')"></div><span class="sr-only">link to What is Condition Monitoring | Methods Of CM , Advantages of CM</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-condition-monitoring-methods-of-cm-advantages-of-cm/">What is Condition Monitoring | Methods Of CM , Advantages of CM</a></p></header><div class="excerpt"><p>What is Condition Monitoring | Methods Of CM , Advantages of CM 
Condition Monitoring  Condition monitoring is the process of monitoring a parameter of condition in machinery, such that a...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-condition-monitoring-methods-of-cm-advantages-of-cm/" aria-label="View Post: What is Condition Monitoring | Methods Of CM , Advantages of CM">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Condition Monitoring | Methods Of CM , Advantages of CM","url":"\/\/www.gunkrazy.com\/what-is-condition-monitoring-methods-of-cm-advantages-of-cm\/","articleBody":"What is Condition Monitoring | Methods Of CM , Advantages of CM \r\nCondition Monitoring\r\n\r\n \tCondition monitoring is the process of monitoring a parameter of condition in machinery, such that a significant change is indicative of a developing failure.\r\n \tIt is a major component of predictive maintenance. The use of conditional monitoring allows maintenance to be scheduled, or other actions to be taken to avoid the consequences of failure, before the failure occurs.\r\n \tNevertheless, a deviation from a reference value (e.g. temperature or vibration behavior) must occur to identify impeding damages\r\nPredictive Maintenance does not predict failure.\r\n \tMachines with defects are more at risk of failure than defect free machines. Once a defect has been identified, the failure process has already commenced and CM systems can only measure the deterioration of the condition.\r\n \tIntervention in the early stages of deterioration is usually much more cost effective than allowing the machinery to fail. Condition monitoring has a unique benefit in that the actual load, and subsequent heat dissipation that represents normal service can be seen and conditions that would shorten normal lifespan can be addressed before repeated failures occur.\r\n \tServiceable machinery includes rotating equipment and stationary plant such as boilers and heat exchangers.\r\n\r\nRead More : What is Maintenance Engineering | Career in Mechanical Field\r\n\r\ncondition monitoring\r\n\r\nMethods Of Condition Monitoring\u00a0\r\n1. Screen monitoring records video or static images detailing the contents, or screen capture, of the entire or the content of the screen activity within a particular program or computer application. Monitoring tools may collect real time video, accelerated or [time-lapse] video or screen shots, or may take video or still image captures at regular intervals (e.g., once every 4 minutes). They may collect images constantly or only collect information while the user is interacting with the equipment (e.g., capturing screens when the mouse or keyboard is active).\r\n\r\n2. Data monitoring tracks the content of and changes to files stored on the local [hard drive] or in the user's \"private\" network share. \r\n\r\n3. Keystroke monitoring (e.g., number of keystrokes per minute) may track the performance of keyboard-intensive work such as word processing or data entry. Keystroke logging captures all keyboard input to enable the employer to monitor anything typed into the monitored machine.\r\n\r\n4. Idle time monitoring keeps track of time when the employee is away from the computer or the computer is not being actively used.\r\n\r\nBenefits \/ Advantages Of Condition Monitoring :\r\n\r\n \tScreen monitoring records video or static images detailing the contents, or screen capture, of the entire or the content of the screen activity within a particular program or computer application.\r\n \tMonitoring tools may collect real time video, accelerated or [time-lapse] video or screen shots, or may take video or still image captures at regular intervals (e.g., once every 4 minutes).\r\n \tThey may collect images constantly or only collect information while the user is interacting with the equipment (e.g., capturing screens when the mouse or keyboard is active).\r\n \tData monitoring tracks the content of and changes to files stored on the local [hard drive] or in the user's \"private\" network share.\r\n \tKeystroke monitoring (e.g., number of keystrokes per minute) may track the performance of keyboard-intensive work such as word processing or data entry. Keystroke logging captures all keyboard input to enable the employer to monitor anything typed into the monitored machine.\r\n \tIdle time monitoring keeps track of time when the employee is away from the computer or the computer is not being actively used.","headline":"What is Condition Monitoring | Methods Of CM , Advantages of CM","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/condition-monitoring-300x165.jpg","height":165,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-maintenance-definition-jobs-principle-purpose/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/03/Maintenance-Engineering-objectives--300x182.jpg')"></div><span class="sr-only">link to What is Maintenance | Definition , jobs , Principle , Purpose</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-maintenance-definition-jobs-principle-purpose/">What is Maintenance | Definition , jobs , Principle , Purpose</a></p></header><div class="excerpt"><p>What is Maintenance | Definition , jobs , Principle , Purpose
Definition of Maintenance 
Maintenance is the routine and recurring process of keeping a particular machine or asset in its normal...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-maintenance-definition-jobs-principle-purpose/" aria-label="View Post: What is Maintenance | Definition , jobs , Principle , Purpose">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Maintenance | Definition , jobs , Principle , Purpose","url":"\/\/www.gunkrazy.com\/what-is-maintenance-definition-jobs-principle-purpose\/","articleBody":"What is Maintenance | Definition , jobs , Principle , Purpose\r\nDefinition of Maintenance \r\nMaintenance is the routine and recurring process of keeping a particular machine or asset in its normal operating conditions.So that it can deliver the expected performance or service without any loss or damage. Or\r\n\r\nMaintenance is defined as \r\n\r\n \tAll actions necessary for retaining an item, or restoring to it, a serviceable condition, include servicing, repair, modification, overhaul, inspection and condition verification\r\n \tIncrease availability of a system\r\n \tKeep system\u2019s equipment in working order\r\n\r\nRead more :\u00a0What is Maintenance Engineering | Career in Mechanical Field\r\nPurpose of Maintenance \r\n\r\n \tAttempt to maximize performance of production equipment efficiently and regularly\r\n \tPrevent breakdown or failures\r\n \tMinimize production loss from failures\r\n \tIncrease reliability of the operating systems\r\n\r\nPrinciple Objectives in Maintenance \r\n\r\n \tTo achieve product quality and customer satisfaction through adjusted and serviced equipment\r\n \tMaximize useful life of equipment\r\n \tKeep equipment safe and prevent safety hazards\r\n \tMinimize frequency and severity of interruptions\r\n \tMaximize production capacity \u2013 through high utilization of facility\r\n\r\nMaintenance Engineering objectives\r\n Maintenance Manager \r\nIf you choose to take an entry-level position in order to become a facilities maintenance manager, you can expect to spend several years working maintenance positions as you learn the skills necessary to become a manager. \r\n\r\nLarger employers with greater maintenance needs generally look for a facilities maintenance manager who can perform these tasks when needed, but is more focused on managing an in-house staff responsible for the majority of the actual work.\r\nMaintenance Engineering Jobs \r\nTypically, maintenance engineers need to possess knowledge of the principles of building or mechanical engineering. Maintenance engineer jobs generally require the person to maintain the plant or manage a crew who maintains it.\r\n\r\nThey also set schedules, hand out paychecks, assign job duties, and monitor daily progress. Most construction engineering jobs require at least a bachelor's degree in civil engineering or project management.\r\nProblems in Maintenance \r\n\r\n \tLack of management attention to maintenance\r\n \tLittle participation by accounting in analyzing and reporting costs\r\n \tDifficulties in applying quantitative analysis\r\n \tDifficulties in obtaining time and cost estimates for maintenance works\r\n \tDifficulties in measuring performance\r\n\r\nProblems Exist Due To: \r\n\r\n \tFailure to develop written objectives and policy\r\n \tInadequate budgetary control\r\n \tInadequate control procedures for work order, service requests etc.\r\n \tInfrequent use of standards\r\n \tTo control maintenance work\r\n \tAbsence of cost reports to aid maintenance planning and control system\r\n\r\nMaintenance Costs \r\n\r\n \tCost to replace or repair\r\n \tLosses of output\r\n \tDelayed shipment\r\n \tScrap and rework","headline":"What is Maintenance | Definition , jobs , Principle , Purpose","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/Maintenance-Engineering-objectives--300x182.jpg","height":182,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-maintenance-engineering-career-in-mechanical-field/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/03/Maintenance-Engineering-300x208.jpg')"></div><span class="sr-only">link to What is Maintenance Engineering | Career in Mechanical Field</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-maintenance-engineering-career-in-mechanical-field/">What is Maintenance Engineering | Career in Mechanical Field</a></p></header><div class="excerpt"><p>What is Maintenance Engineering | Career in Mechanical Field
What is Maintenance Engineering  Maintenance Engineering is the discipline and profession of applying engineering concepts to the...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-maintenance-engineering-career-in-mechanical-field/" aria-label="View Post: What is Maintenance Engineering | Career in Mechanical Field">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Maintenance Engineering | Career in Mechanical Field","url":"\/\/www.gunkrazy.com\/what-is-maintenance-engineering-career-in-mechanical-field\/","articleBody":"What is Maintenance Engineering | Career in Mechanical Field\r\nWhat is Maintenance Engineering\r\n\r\n \tMaintenance Engineering is the discipline and profession of applying engineering concepts to the optimization of equipment, procedures, and departmental budgets to achieve better maintainability, reliability, and availability of equipment.\r\n \tMaintenance engineering is the occupation that uses engineering theories and practices to plan and implement routine maintenance of equipment and machinery.\r\n \tThis must be done in conjunction with optimizing operating procedures and budgets to attain and sustain the highest levels of reliability and profit.\r\n \tMaintenance engineers are often required to have knowledge of many types of equipment and machinery.\r\n \tA person working in the field of maintenance engineering must have in-depth knowledge of or experience in basic equipment operation, logistics, probability, and statistics.\r\n \tExperience in the operation and maintenance of machinery specific to a company's particular business is also frequently required.\r\n \tSince the position normally requires oral and written communications with various levels of personnel, excellent interpersonal communication and participatory management skills are also desirable.\r\n \tMaintenance engineering positions require planning and implementing routine and preventive maintenance programs.\r\n \tIn addition, regular monitoring of equipment is required to visually detect faults and impending equipment or production failures before they occur. See also :\u00a0What Is OEE -Basic Of Overall equipment effectiveness\r\n \tThese positions may also require observing and overseeing repairs and maintenance performed by outside vendors and contractors.\r\n \tIn a production or manufacturing environment, good maintenance engineering is necessary for smooth and safe daily plant operations.\r\n\r\nMaintenance Engineering\r\n\r\n \tMaintenance engineers not only monitor the existing systems and equipment, they also recommend improved systems and help decide when systems are outdated and in need of replacement.\r\n \tSuch a position often involves exchanging ideas and information with other maintenance engineers, production managers, and manufacturing systems engineers.\r\n \tMaintenance engineering not only requires engineers to monitor large production machine operations and heavy duty equipment, but also often requires involvement with computer operations.\r\n \tMaintenance engineers may have to deal with everything from PCs, routers, servers, and software to more complex issues like local and off-site networks, configuration systems, end user support, and scheduled upgrades. Supervision of technical personnel may also be required.\r\n \tGood maintenance engineering is vital to the success of any manufacturing or processing operation, regardless of size.\r\n \tThe maintenance engineer is responsible for the efficiency of daily operations and for discovering and solving any operational problems in the plant.\r\n \tA company's success may depend on a quality maintenance engineering department that can be depended upon to discover systematic flaws and recommend solid, practical solutions.","headline":"What is Maintenance Engineering | Career in Mechanical Field","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/Maintenance-Engineering-300x208.jpg","height":208,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-modification-of-chaff-cutter-machine/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/03/chaff-cutting-machine-300x194.jpg')"></div><span class="sr-only">link to Design and Modification of Chaff Cutter Machine</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-modification-of-chaff-cutter-machine/">Design and Modification of Chaff Cutter Machine</a></p></header><div class="excerpt"><p>Design and Modification of Chaff Cutter Machine - Agricultural Project
ABSTRACT :  Chaff Cutter Machine is hay or straw cutting machine which is used for uniform chopping of fodder for livestock...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-modification-of-chaff-cutter-machine/" aria-label="View Post: Design and Modification of Chaff Cutter Machine">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Modification of Chaff Cutter Machine","url":"\/\/www.gunkrazy.com\/design-and-modification-of-chaff-cutter-machine\/","articleBody":"Design and Modification of Chaff Cutter Machine - Agricultural Project\r\nABSTRACT :\r\n\r\nChaff Cutter Machine is hay or straw cutting machine which is used for uniform chopping of fodder for livestock to agro industries. In this paper, design and development of Chaff Cutter Machine is presented. The machine is developed gradually from basic machines into commercial standard machine that can be electrical driven to achieve various length of cut of chaff as per the preference.The new chaff cutter machine is modified for its compactness and to avoid blockage of grass.\r\n\r\nINTRODUCTION\r\n\r\nA Chaff cutter is mechanical device used to cut the straw or hay into small pieces so as to mix it together and fed to cattle. This improves animal digestion and prevents animal from rejecting any part of their food. As per today\u2019s scenario the population of buffalos is drastically increased. So to increase the productivity and reduce the physical effort required for running the machine the motorized machineries came into existence it is best for dairy farmers. Presently fodder cutting machines are electric driven as well as hand operated or engine driven.\r\n\r\nChaff and operations until they were replaced by tractors in the 1940s. Chaff cutters have developed gradually from the simple machines to commercial standard machines that can be driven at various speeds so as to achieve various sizes of chaff with respect to animal preference type. New chaff cutter machines include portable tractor driven chaff cutters in which cutting of chaff is done in the field and loaded in trolleys. The present green fodder cutting machine features a single, only rod-shaped cut green fodder, green fodder cannot cut block. Whether peasant family, tribunal or farms and sales markets are in urgent need of a new, practical, functional and greener fodder cutter.The population of cattle in India in 1987 was 274 million. For such kind of population traditional human powered fodder cutting machines were used, but due to this the efforts for running the machine was physically demanding. And as per today\u2019s scenario the population of cattle is drastically increased. So to increase the productivity and reduce the physical effort required for running the machine the motorized machineries came into existence.\r\n\r\nObjectives:\r\n\r\n \tTo ensure safety and make it compact.\r\n \tTo provide good fodder for animal\r\n \tTo save work time\r\n \tTo save electricity consumption\r\n \tTo provide pleasing\/aesthetic look\r\n \tTo get protection from dust\r\n \tTo reduce noise\r\n \tTo increase corrosion resistance of machine\r\n \tTo Make It Portable easily\r\n\r\nNeed of new Chaff cutter machine :\r\nThe existing machines are observed and studied properly to detect the problems faced by the user are given below.\r\n1. Less compact design\r\n2. High voltage required such as 3 phase\r\n3. Less safety while using by women\r\n4. Noisy\r\n5. Blockage of grass creates feed interference\r\n\r\nchaff cutting machine\r\n\r\nStructure and working principle :\r\nIt is driven by motor and makes the driving of main shaft by belt. Under the high-speed rotation with cutter making the feed become filiform and powder, the feeds will be outflow from the material outlet through sieve. Chaff cutters are made up of feeding part, Cutting and throwing part, transmiting part,walking part and safety device, so it is reasonably structured safe and reliable.\r\n\u2022 Feeding part is feed rollers.\r\n\u2022 Cutting structure made up of motion knife and locking bolt.\r\n\u2022 Transmitting structure mainly consist of belt,gears,pulleys\r\n\u2022 Walking structure is made up of ground wheels\r\nWatch Working Videos :\r\n\r\nCONCLUSION AND RESULTS\r\n1. The machine is simple in construction as there is not so much complication in design. It is also important that velocity ratio can easily be determine measuring number of teeth on gears ,p.c.d of pulleys.\r\n2. The machine is designed in such a way that it will require minimum space to install. As the motor is placed inside the machine stand not outside the machine, the space is considerably saved\r\n3. As there are no sharp edges in the m\/c for m\/c frame and machine stand , it can be handled safley without injury. Blades are provided with double sharpening edges.\r\n4. The m\/c is provided with motor sliding arrangement and the cutting blades can be easily detached by operaotor for sharpening purpose.\r\n5. We provided the poweder Scoating casing to whole assembly of m\/c for safety and aesthetic look. And for corrosion resistance.\r\n6. Machine has reduced noise and weight due to gears arrangement and compact design.\r\n7. Machine has casters for portability.\r\n8. Machine has 300kg\/hr fodder cutting rate\r\n9. Fodder size is 20mm in length\r\n10. Forward and reversed rotation arrangements for blades\r\nReference and Download :\r\nhttp:\/\/www.ijirset.com\/upload\/2017\/april\/126_DESIGN.pdf","headline":"Design and Modification of Chaff Cutter Machine","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-03-12","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/03\/chaff-cutting-machine-300x194.jpg","height":194,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=110">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=109"><span class="screen-reader-text">Page </span>109</a> <a class="page-numbers" href="?page_num=110"><span class="screen-reader-text">Page </span>110</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>111</span> <a class="page-numbers" href="?page_num=112"><span class="screen-reader-text">Page </span>112</a> <a class="page-numbers" href="?page_num=113"><span class="screen-reader-text">Page </span>113</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=112">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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