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Drilling large Holes in sheetmetal</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-trepanning-drilling-large-holes-in-sheetmetal/">What is Trepanning &#8211; Drilling large Holes in sheetmetal</a></p></header><div class="excerpt"><p>What is Trepanning - Drilling large Holes in sheetmetal
Trepanning is a manufacturing process used to produce holes or circular grooves by using one or more cutters and revolving them around a...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-trepanning-drilling-large-holes-in-sheetmetal/" aria-label="View Post: What is Trepanning &#8211; Drilling large Holes in sheetmetal">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Trepanning &#8211; Drilling large Holes in sheetmetal","url":"\/\/www.gunkrazy.com\/what-is-trepanning-drilling-large-holes-in-sheetmetal\/","articleBody":"What is Trepanning - Drilling large Holes in sheetmetal\r\nTrepanning is a manufacturing process used to produce holes or circular grooves by using one or more cutters and revolving them around a center.\r\n\r\n\u200bWhat is trepanning ?\r\nTrepanning is a technique used for drilling larger hole diameters where machine power is limited as it is not as power consuming as conventional drilling where the entire hole is converted into chips. The trepanning tool does not machine the whole diameter, only a ring at the periphery. Instead of removing all the material in the form of chips, a core is left at the centre of the hole. Consequently, this method is for through-hole applications.\r\n\r\nTrepanning machining is used to produce the following features and parts: \r\n\r\nLow volume disks from flat stock. Disks can be fabricated up to .25 (6.35mm) thick and 6 (152mm) in diameter. Large diameter through holes in flat stock. Trepanning is limited to creating holes that are not greater than five times the material thickness. Machining internal and external circular grooves or o-ring glands.\r\n\r\nDeep holes 2 (50.8mm) or more in diameter. This process is similar to gun drilling where the cutter is centering at start, and forced lubrication and cooling is used. Straightness and diametric tolerances are almost comparable to gun drilled holes.\r\n\r\nSee also\r\n\r\n \tBasic and related Drilling machine Operations\r\n \tClassification\/Types Of Drilling Machine use In Mechanical Workshop\r\n\r\ntrepanning process\r\n\r\n \tTrepanning is the process for making large holes in sheet metal.\r\n \tA small diameter hole is drilled in center for drilling large diameter hole.\r\n \tThe pilot of trepanning tool is fitted into this hole and the length of the adjustable arm is set to the radius of the hole to be cut.\r\n \tHoles up to a diameter of 350 mm can be cut by this arrangement\r\n\r\nTrepanning. It is the\u00a0operation of producing a hole by removing metal along the circumference of a hollow cutting tool. This operation is performed for producing large holes. Fewer chips are removed and much of the material is saved while the hole is produced.\r\nTrepanning can be utilized in:\r\n\r\n \tMachinery and Heavy Equipment\r\n \tManufacturing and Rebuild\r\n \tOil and Gas\r\n \tAerospace and Defense\r\n \tMetals Production and Distribution\r\n \tForging\r\n\r\nCan be utilized when holes may be required in:\r\n\r\n \tFinished Parts for Weight Reduction\r\n \tClearance\r\n \tFluid Flow\r\n \tWorking Cavities\r\n \tMachining Blanks\r\n \tPiston and Cylinder Features\r\n \tSeals","headline":"What is Trepanning &#8211; Drilling large Holes in sheetmetal","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-10","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/02\/trepanning-process-300x176.jpg","height":176,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal no-thumb"><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/gate-2019-official-response-sheet-released/">GATE 2019 Official Response Sheet Released</a></p></header><div class="excerpt"><p>GATE 2019 Official Response Sheet Released
IIT Madras has released the GATE 2019 response sheet for candidates from ME branch, who appeared in the GATE 2019 exam conducted on February 2, 2019.  As...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/gate-2019-official-response-sheet-released/" aria-label="View Post: GATE 2019 Official Response Sheet Released">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"GATE 2019 Official Response Sheet Released","url":"\/\/www.gunkrazy.com\/gate-2019-official-response-sheet-released\/","articleBody":"GATE 2019 Official Response Sheet Released\r\nIIT Madras has released the GATE 2019 response sheet for candidates from ME branch, who appeared in the GATE 2019 exam conducted on February 2, 2019.\r\n\r\nAs of now only GATE 2019 response sheet for ME students has been made available. For other streams, the GATE 2019 response sheet will be released soon after the remaining branches\u2019 GATE 2019 is over. The release of response sheet would be followed by releasing of question paper and official answer key.\r\n\r\nAccording to IIT Madras, any challenges\/objections by candidates on GATE 2019 answer key will be entertained during the third week of February month.\r\n\r\nThe GATE 2019 results are supposed to be announced by IIT Madras on March 16, 2019.\r\nHere is how candidates can download the GATE 2019 Response Sheet:\r\nStep 1 \u2013 Go to \u2013 https:\/\/appsgate.iitm.ac.in\/\r\nStep 2 \u2013 Click on the GOAPS portal to login to your profile\r\nStep 3 \u2013 Login to your candidate profile using your registration ID and password\r\nStep 4 \u2013 Download your Response Sheet and save for future reference\r\n&nbsp;","headline":"GATE 2019 Official Response Sheet Released","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-09","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"","height":0,"width":0},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-slip-gauges-how-to-use-slip-gauges/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/02/slip-gauges-set-300x135.jpg')"></div><span class="sr-only">link to What is Slip Gauges : How to use Slip Gauges</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-slip-gauges-how-to-use-slip-gauges/">What is Slip Gauges : How to use Slip Gauges</a></p></header><div class="excerpt"><p>What is Slip Gauges : How to use Slip Gauges
Meaning and Need of Slip Gauges:
Slip gauges were first developed by Johnson, and sometimes also called as ‘Johnson Gauge Blocks’. These are...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-slip-gauges-how-to-use-slip-gauges/" aria-label="View Post: What is Slip Gauges : How to use Slip Gauges">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Slip Gauges : How to use Slip Gauges","url":"\/\/www.gunkrazy.com\/what-is-slip-gauges-how-to-use-slip-gauges\/","articleBody":"What is Slip Gauges : How to use Slip Gauges\r\nMeaning and Need of Slip Gauges:\r\nSlip gauges were first developed by Johnson, and sometimes also called as \u2018Johnson Gauge Blocks\u2019. These are rectangular blocks of steel having a cross-section of about 32 mm x 9 mm.\r\n\r\nSlip gauges are the universally accepted \u2018standard of length\u2019 in industries. These are the simplest possible means of measuring linear dimensions very accurately.\r\n\r\nNeed of Slip Gauges:\r\n\r\nFor tool-room and other precision work, the ordinary methods of measurement are not always accurate. Micrometer and verniers calliper can be used to check tolerance fine within 0.002 to 0.02 mm, but for fine tolerance they are not effective. Thus there is a need of instrument which can measure fine tolerance limit.\r\n\r\nThe means to do so are \u2018slip gauges\u2019. They can be used to measure tolerances in the range of 0.001 to 0.0005 mm very accurately.\r\n\r\nSlip Gauges Sets:\r\n\r\nGauge blocks are available in sets with steps with steps of 10, 1, 0.1, 0.01 and 0.001 mm. on small size blocks, the size is marked on the measuring face, and large blocks are marked on a side surface.\r\n\r\nThe sets are available in \u2018Metric\u2019 and \u2018English\u2019 units. Letter \u2018E\u2019 is used for inch units (English units) and\r\n\r\nLetter \u201cM\u2019 is used for mm units (Metric units). The number of pieces in a set is given by the number followed by letter E or M.\r\n\r\nFor Example, E 81 refers to a set whose blocks are in inch unit and 81 in number. Similarly M 45 refers to a set whose blocks are in mm units and are 45 in number.\r\n\r\nSome available Metric (mm) and English (inches) sets\u00a0are:\r\n\r\nM122, M106, M87, M 50, M 33, M27 and E 81, E 49, E 41, E 35, E 28\r\n\r\nslip gauges set\r\n\r\nProtective Slips:\r\n\r\nApart from these above, two extra gauges of 2.5 mm each are also supplied as protective slips. The purposes of protective slips are to prolong the life of slip gauges. These are often made of the same material as the rest of the sets or sometimes they may be made from tungsten carbide, which is a wear resistant material.\r\n\r\nProtective slips identified by letter \u2018P\u2019 marked on one face. These are placed at each end of the assembled blocks, to ensure that any wear or damage is confined to these two blocks.\r\n\r\nThe use of protector blocks at each end of slip pile will extend the accuracy and hence the useful life of the gauge block, but there is disadvantage associated to use of protective slips that the minimum number of gauge blocks in a slip pile often increases as it obvious from the following example:\r\n\r\nExample:\r\n\r\nBuilding a size of 43.716 using a pair of 2.5 mm protector blocks and M45 set.\r\n\r\nslip gauge example\r\n\r\nWringing Process:\r\n\r\nIf two blocks are twisted together under certain pressure, it will be found that due to molecular attraction and atmospheric pressure they will adhere to each other quite firmly. This process is known as wringing. This Process is very useful to produce a required size by assemble several gauge blocks.\r\n\r\nBefore wringing of blocks; wipe them clean using a cloth, chamois leather, or a cleansing tissue. Vaseline, grease or dust should be removed by petroleum.\r\n\r\nStart wringing with the largest sizes first. Place two faces together at right angles as shown in figure\u00a0 (b) and (c), and, with pressure, twist through 90\u00b0. This action should be smooth and with constant pressure.\r\n\r\nwringing process\r\n\r\nWhen the largest gauges have been assembled, follow same process with the others in order of decreasing size of blocks.\r\n\r\nAccuracy of Gauge Blocks:\r\n\r\nThe accuracy of gauge blokes is affected by temperature changes. They are accurate within a temperature of 20\u00b0C and humidity controlled atmosphere. Their accuracy should be checked time-to-time against any warn out or deformation in the blocks.\r\n\r\nTo do so, in industries, a set of gauge blocks are available as a reference set, to check the other working sets.\r\nManufacturing of Slip Gauges:\r\n(Material) Most of the slip gauges are produced from high grade steel, hardened and stabilized by heat treatment process to give a high degree of dimensional stability. Slip gauges can be made from tool steel, chrome plate steel.\r\n\r\nStainless steel, chrome carbide, tungsten carbide etc. Tungsten carbide is an extremely hard, wear resistant, and most expensive material than steel. Sometimes chrome plating is also used to improves the corrosion resistance.\r\n\r\nAddition of chrome plates leads to the tendency of Flake-off, especially at the edges. Hence they are disliked by experienced workers.\r\n\r\n(Method) Following steps gives a brief of method of manufacturing of slip gauges:\r\n\r\n1. The high grade steel gauge blanks are taken with appropriate size.\r\n\r\n2. They are subjected to hardened and rough grinding process.\r\n\r\n3. Then they are subjected to a cyclic low temperature heat treatment, to provide stability of dimensions and to relieve the internal stress.\r\n\r\n4. A batch of 8 blanks of similar nominal size is mounted on eight Co-planner Faces of a magnetic chuck.\r\n\r\n5. Their one set of Faces is lapped truly flat by lapping process.\r\n\r\n6. By changing the lapped faces on magnetic chuck, opposite Faces also lapped truly flat.\r\n\r\n7. Now, the required Parallelism and equality of size is achieved by interchanging four of the eight gauges as shown in figure 1.8 (e). They are interchanged diagonally and turned end for end. Thus any errors in Parallelism are equalized.\r\n\r\n8. Now, to determine whether the gauges are the required size they are removed from the chuck, wrong together in combination, and their aggregate size compared with an appropriate size master in a suitable comparator. A magnification of 8 is obtained in this calibration since, as each of the 8 gauges must be identical in size, the difference between combination and master may be divided by eight and this difference is distributed to each gauge.\r\n\r\n9. If necessary, individual block can be mounted on chuck to bring their individual lengths within required accuracy.\r\nUses of Slip Gauges:\r\nSlip gauges are important means of measurement in industries and laboratories.\r\n\r\nTheir uses are:\r\n\r\n1. They universally accepted as a\u00a0\u201cStandard of length\u201d.\r\n\r\n2. They used for direct precise measurement where accuracy of work piece being measure is high.\r\n\r\n3. They used with high-magnification comparators, to establish the size of the gauge blocks.\r\n\r\n4. They are used for checking the accuracy of measuring instruments.\r\n\r\n5. They are used to setting up a comparator to specific dimension.\r\n\r\n6. They are used to check a batch of components quickly and accurately.","headline":"What is Slip Gauges : How to use Slip Gauges","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-08","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/02\/slip-gauges-set-300x135.jpg","height":135,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/what-is-aerodynamics-drag-and-lift-forces/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/02/AERODYNAMICS-300x132.jpg')"></div><span class="sr-only">link to What is Aerodynamics | Drag and lift forces</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/what-is-aerodynamics-drag-and-lift-forces/">What is Aerodynamics | Drag and lift forces</a></p></header><div class="excerpt"><p>What is Aerodynamics | Drag and lift forces
What is Aerodynamics 
An automobile is a small object submerged amid vast surrounding of air.  The motion of the vehicle takes place through a large...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/what-is-aerodynamics-drag-and-lift-forces/" aria-label="View Post: What is Aerodynamics | Drag and lift forces">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"What is Aerodynamics | Drag and lift forces","url":"\/\/www.gunkrazy.com\/what-is-aerodynamics-drag-and-lift-forces\/","articleBody":"What is Aerodynamics | Drag and lift forces\r\nWhat is Aerodynamics \r\nAn automobile is a small object submerged amid vast surrounding of air.\r\n\r\n \tThe motion of the vehicle takes place through a large mass of either stationary air, or\u00a0 air in motion.\r\n \tThe air exerts force on the auto vehicle.\r\n \t\u00a0It is the superstructure (body) of the vehicle which is mainly exposed to the air.\r\n \tAn arbitrary shaped body will experience a large air resistance which implies that there is more loss of engines power.\r\n \tConsequently less power will be available to propel the automobile thereby causing less load carrying capacity and slow speed for the same fuel consumption.\r\n \tThus, there exists a need to profile aerodynamically suitable body.\r\n \tThe force exerted by air on a moving auto vehicle had two components, one in the direction of motion and the other in a direction perpendicular to the motion.\r\n \tThe force in the direction of motion is called drag F D and that in the perpendicular\u00a0 direction is known as lift F t, Fig.\r\n\r\n Drag and lift forces on body\r\n\r\nThe body profile of an automobile should be such that the lift force F L is zero or\u00a0 negligible, and then the total force on the body is drag force F D.\u00a0\u00a0The viscosity of air is mainly responsible for drag on the body.\r\nLift :\u00a0The aerodynamic resultant force which acts perpendicular to the free stream direction when an airfoil moves through the air\r\nDrag:\u00a0The aerodynamic resultant force which acts parallel to the free stream direction when an airfoil moves through the air\r\n\r\nWhat is aerodynamic force?\r\nAny force resulting from the interaction of the body of our interest with air\/other ideal gases is known as aerodynamic force.\u00a0\r\nClassification of aerodynamic forces\r\nThere are 2 types of aerodynamic forces-normal &amp; shear forces.\u00a0\r\n\r\n \tNormal force results from gas pressure (acting normally on the surface) &amp; shear force results from viscosity of the gas (viscous shear stress acts parallel to the surface)\r\n\r\n\r\n \tRelative to motion of the concerned object, the aerodynamic force is resolved along &amp; perpendicular to the relative motion of the body. Force along the relative motion is called 'drag force'. Force perpendicular to the relative motion is called 'lift force'.\r\n\r\nAerodynamics is the field that studies air flows and interactions between air flows and bodies.\r\n\r\nMore specifically, it is a branch of fluid dynamics, along with hydrodynamics and others. It studies phenomena that occur in an airflow, such as the interaction between two or more flows or the effects of changing some parameters on the flow behavior, as well as phenomena that occur when a body is inserted in an airflow, such as the boundary layer, vortex.\r\n\r\nSome fields of study that are included in aerodynamics are:\r\n\r\nAeroacustics;\r\nUnsteady aerodynamics;\r\nComputational aerodynamics;\r\nExperimental aerodynamics;\r\nCompressible aerodynamics;\r\nAerodynamics is largely applied in projects in aeronautical, aerospace and automotive engineering, but other engineering projects such as (but not limited to) bridges and tall edifications must take it in account too.\r\n\r\nOutside engineering, other areas such as architecture, urbanism, biology and weather studies also use aerodynamics to properly analyze phenomena.","headline":"What is Aerodynamics | Drag and lift forces","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-08","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/02\/AERODYNAMICS-300x132.jpg","height":132,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/gas-tungsten-arc-welding-gtaw-advantages-and-disadvantages/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/02/tig-diagram-300x152.png')"></div><span class="sr-only">link to Gas Tungsten Arc welding | GTAW Advantages and Disadvantages</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/gas-tungsten-arc-welding-gtaw-advantages-and-disadvantages/">Gas Tungsten Arc welding | GTAW Advantages and Disadvantages</a></p></header><div class="excerpt"><p>Gas Tungsten Arc welding | GTAW Advantages and Disadvantages
Introduction
Tungsten inert gas welding process also called as gas tungsten arc welding is named so because it uses  a) electrode...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/gas-tungsten-arc-welding-gtaw-advantages-and-disadvantages/" aria-label="View Post: Gas Tungsten Arc welding | GTAW Advantages and Disadvantages">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Gas Tungsten Arc welding | GTAW Advantages and Disadvantages","url":"\/\/www.gunkrazy.com\/gas-tungsten-arc-welding-gtaw-advantages-and-disadvantages\/","articleBody":"Gas Tungsten Arc welding | GTAW Advantages and Disadvantages\r\nIntroduction\r\nTungsten inert gas welding process also called as gas tungsten arc welding is named so because it uses \r\n\r\na) electrode primarily made of tungsten and \r\n\r\nb) inert gas for shielding the weld pool to prevent its contamination from atmospheric gases especially when joining high strength reactive metals and alloys such as stainless steel, aluminium and magnesium alloys, wherever high quality weld joints need to be developed for critical applications like nuclear reactors, aircraft etc.\r\n\r\n Invention of this process in middle of twentieth century gave a big boost to fabricators of these reactive metals as none of the processes (SMAW and Gas welding) available at that time were able to weld them successfully primarily due to two limitations\r\n\r\n a) contamination of weld from atmospheric gases and \r\n\r\nb) poor control over the heat input required for melting (Fig. ). Moreover, welding of aluminium and its alloys ) with shielded metal arc welding process can be realized using halide flux coated electrodes by overcoming the problems associated with Al2O3, however, halides are\r\nvery corrosive and therefore welding of aluminium is preferable carried out using inert shielding environment with the lerp of processes like GTAW and GMAW. Despite of so many developments in the field of welding, TIG process is invariably recommended for joining of thin aluminium sheets of thickness less than 1 mm.\r\n\r\nSee also : Tungsten Inert Gas (TIG) or Gas Tungsten Arc (GTA) welding\r\n\r\n tig diagram\r\nTIG welding system\r\nThere are four basic components of TIG welding system namely \r\n\r\na) 2 DC\/AC power source to deliver the welding current as per needs, \r\n\r\nb) Welding torch (air\/water cooled) with tungsten electrode and gas nozzle, \r\n\r\nc) Inert shielding gas (He, Ar or their mixture) for protecting the molten weld pool contamination from atmospheric gases and \r\n\r\nd) Controls for moving the welding torch as per mode of operation (manual, semi-automatic and automatic). This process uses the heat\r\ngenerated by an electric arc between the non-consumable tungsten electrode and work piece (mostly reactive metals like stainless steel, Al, Mg etc.) for melting of faying surfaces and inert gas is used for shielding the arc zone and weld pool from the atmospheric gases.\r\nAdvantages of GTAW\r\n\r\n \tNo flux is used\r\n \tNo danger of flux entrapment when the welding of refrigerator or air conditioner takes place.\u00a0\r\n \t\u00a0Better control by the operator because of better visibility.\u00a0\r\n \tVery few splatters. Very high quality and smooth welds.\u00a0\r\n\r\nDisadvantages\u00a0of GTAW\r\n\r\n \tUnder similiar\u00a0conditions\u00a0MIG welding\u00a0is much more faster process.\u00a0\r\n \tTungsten if gone to the molten weld then it can contaminate the pool.\u00a0\r\n \tEquipments\u00a0\u00a0are costly.\u00a0\r\n\r\nApplications\r\n\r\n \tAluminium, magnesium, copper\u00a0alloys\u00a0can be welded easily. Inconel, carbon steels, stainless steels can be welded.\u00a0\r\n \tThin parts and\u00a0sheet\u00a0metals can be welded easily.\u00a0\r\n \tCan sealing, instrument diaphragms and transistor cases can be welded very efficiently.\u00a0\r\n \tExpansion bellows and other delicate parts can joined.\u00a0\r\n \tAtomic energy, aircraft, chemical and instrument industries use this welding process.\u00a0\r\n \tRocket motor chamber fabrication welding can be done by this process.\u00a0","headline":"Gas Tungsten Arc welding | GTAW Advantages and Disadvantages","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-08","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/02\/tig-diagram-300x152.png","height":152,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/ice-jet-machining-process-diagram-and-working/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2019/02/ice-jet-machining-300x241.png')"></div><span class="sr-only">link to Ice Jet Machining Process &#8211; Diagram and Working</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/ice-jet-machining-process-diagram-and-working/">Ice Jet Machining Process &#8211; Diagram and Working</a></p></header><div class="excerpt"><p>Ice Jet Machining Process - Diagram and Working 
Abrasives are used for many applications including cleaning, depainting and cutting operations. There are, however, some applications where the use...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/ice-jet-machining-process-diagram-and-working/" aria-label="View Post: Ice Jet Machining Process &#8211; Diagram and Working">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Ice Jet Machining Process &#8211; Diagram and Working","url":"\/\/www.gunkrazy.com\/ice-jet-machining-process-diagram-and-working\/","articleBody":"Ice Jet Machining Process - Diagram and Working \r\nAbrasives are used for many applications including cleaning, depainting and cutting operations. There are, however, some applications where the use of abrasives is not possible. These applications include, for example, the processing of meat products and cleaning of sensitive surfaces. An ice jet is a non-destructive, non-abrasive, residue-free, and environmentally friendly way of machining. The ice jet can be used\r\nfor either initial or final cleaning, and for numerous critical and non critical cleaning applications in the semiconductor, disk drive, vacuum technologies, surface science, surface analysis, optical, medical, automotive, analytical instrument, and manufacturing industries.\r\n\r\n\u2022 In Abrasive water Jet Machining process(AWJM) abrasive particles like silicon carbide and aluminum oxide are used for machining. \r\n\u2022 Ice jet machining is Derivative of AWJM machining process in which ice particles are used in place of abrasive particles. \r\n\u2022 The ice particles can be prepared beforehand using an ice particle generator, stored in a reservoir and then fed to the conventional entrainment based jetting head.\r\n\u2022 In AWJ, waste of water is very high as waterjet contains abrasive particles. To reuse the water very complicated water cleaning system has to be employed. \r\n\u2022 While in IJ, ice is used instead of Abrasives. So as ice melts into the water, water treatment gets eliminated and we can reuse the water.\r\n\r\nIce Jet Machining Process\r\nIn ice jet machining (IJM), the abrasives are changed by ice particles that form the ice jet. Since the hardness of the ice particles are fewer than that of the abrasives, minor material removal rates are expected, compared to AWJM. However, the cost reduction and the good environmental impacts make IJM even better. IJM is used in the food, electronic, medical, and space industries where contamination is impossible.\r\nice particles are created using either stream freezing (&lt;500 \u03bcm) or ice particles supply (&gt;500 \u03bcm) into the stream. In the latter case, ice cubes, supplied from an icemaker, are fed to a grinder. Solid CO2 is added to prevent the crushed ice from melting as shown in Fig.\r\n\r\n\r\n ice jet machining\r\nThe crushed ice is then fed throughout the machining nozzle. Prior to the nozzle the water is also cooled by passing through a coil that is submerged in liquid nitrogen. Geskin et al. (1995) reported a substantial development in the machining characteristics due to the entrapment of ice in the cutting nozzle.","headline":"Ice Jet Machining Process &#8211; Diagram and Working","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2019-02-08","mainEntityOfPage":"False","dateModified":"February 22, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2019\/02\/ice-jet-machining-300x241.png","height":241,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=132">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=131"><span class="screen-reader-text">Page </span>131</a> <a class="page-numbers" href="?page_num=132"><span class="screen-reader-text">Page </span>132</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>133</span> <a class="page-numbers" href="?page_num=134"><span class="screen-reader-text">Page </span>134</a> <a class="page-numbers" href="?page_num=135"><span class="screen-reader-text">Page </span>135</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=134">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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