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SYNOPSIS  Wind power turbines come in handy in the market today. Vertical-axis wind turbine happens to be one of the most popular...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-of-maglev-turbine-project/" aria-label="View Post: DESIGN AND FABRICATION OF MAGLEV WINDMILL">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DESIGN AND FABRICATION OF MAGLEV WINDMILL","url":"\/\/www.gunkrazy.com\/design-and-fabrication-of-maglev-turbine-project\/","articleBody":"DESIGN AND FABRICATION OF MAGLEV WINDMILL-MECHANICAL PROJECT\r\nSYNOPSIS\r\n\r\n\r\n\r\n \tWind power turbines come in handy in the market today. Vertical-axis wind turbine happens to be one of the most popular and widely coveted wind turbines.\r\n \tIt is also more practical, reliable and cost effective has the best longevity and durability features. Therefore, you will be able to use it efficiently over a long haul.\r\n \tIt is also more practical, reliable and cost effective has the best longevity and durability features. Therefore, you will be able to use it efficiently over a long haul.\r\n\r\n\r\n\r\n\r\n\r\nMAGLEV WINDMILL\r\n\r\n\r\n\r\n\r\nINTRODUCTIONS\r\n\r\n\r\n\r\n\r\n\r\n \tThe kinetic energy of the wind can be changed into other forms of energy, either mechanical energy or electrical energy.\r\n \tThe kinetic energy contained in wind can be transferred to other objects, such as boat sails, or transformed into electrical energy through wind turbine generators.\r\n \tWith the recent surge in fossil fuels prices, demands for cleaner energy sources, and government funding incentives, wind turbines are becoming a more viable technology for electrical power generation\r\n\r\n\r\n\r\n\r\n\r\nWORKING PRINCIPLE\r\nAll wind turbines essentially work the same way with minor modifications depending on size and configuration.The wind turns the blades to spin a shaft which connects to a generator which produces electricity. Essentially the rotors harness the kinetic energy of the wind and coverts it into electrical energy.\r\n\r\n\r\n\r\n\r\n&nbsp;\r\n\r\nMaglev wind turbine\r\n\r\n\r\n&nbsp;\r\n\r\n\r\n\r\nDESIGN AND FABRICATION OF MAGLEV WINDMILL\r\n\r\n\r\n\r\n\r\n\r\n\r\nADVANTAGES\r\n\r\n \tThis Project gives 230 volt output main advantage.\r\n \tno harm to birds and noice\r\n \tAccepts wind from any angle.\r\n \tBetter answer to rapidly changing winds.\r\n \tComponents can be mounted at ground level\r\n \tEase of service\r\n \tLighter weight towers\r\n \tVirtually silent operation..\r\n\r\n\r\n\r\n\r\n\r\nDISADVANTAGE\r\n\r\n \tRotors are generally near ground where wind is poorer\r\n\r\n\r\n\r\n\r\nApplication:\r\n\r\n\r\n\r\n \tin house use\r\n \tportable so we can use it on car , bike.\r\n\r\n\r\n\r\n\r\nIf you are Interested In this Project then Buy It.\r\n\r\n\r\n\r\n\r\n\r\n\r\nBuy This Project or Check Inquiry\r\n\r\n\r\n\r\n\r\nDealer Name :\u00a0Mr. HITESH\r\n07276808426\r\n\r\n\r\nEmail ID:\u00a0\u00a0Mr.425425@gmail.com","headline":"DESIGN AND FABRICATION OF MAGLEV WINDMILL","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-08-02","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/08\/maglev1-300x246.jpg","height":246,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/fabrication-of-sugarcane-bud-chipper/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/07/FABRICATIONOFSUGARCANEBUDCHIPPER-300x220.png')"></div><span class="sr-only">link to FABRICATION OF SUGARCANE BUD CHIPPER-Agricultural Project</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/fabrication-of-sugarcane-bud-chipper/">FABRICATION OF SUGARCANE BUD CHIPPER-Agricultural Project</a></p></header><div class="excerpt"><p>DESIGN AND FABRICATION OF SUGARCANE BUD CHIPPER  SYNOPSIS
This machine has high potential for small land holding farmers for taking out bud from Sugarcane.  Foot operated sugarcane bud...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/fabrication-of-sugarcane-bud-chipper/" aria-label="View Post: FABRICATION OF SUGARCANE BUD CHIPPER-Agricultural Project">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"FABRICATION OF SUGARCANE BUD CHIPPER-Agricultural Project","url":"\/\/www.gunkrazy.com\/fabrication-of-sugarcane-bud-chipper\/","articleBody":"DESIGN AND FABRICATION OF SUGARCANE BUD CHIPPER\r\n\r\nSYNOPSIS\r\nThis machine has high potential for small land holding farmers for taking out bud from Sugarcane.\r\n\r\n\r\n \tFoot operated sugarcane bud chipper machine\r\n \tThis machine has high potential for small land holding farmer for talking out bud from sugarcane.\r\n \tUsed the sugarcane losses.\r\n \tIt can chipout 100 buds\/hr by a single unskilled worker.\r\n \tIt is a warman friendly and time saving technology.\r\n \tIt is used to chipout the bud from sugarcane for saving purpose and for tissue culture.\r\n \tNovelty of the unit lies in foot operate hemishphere\r\n \tChipping knife which provide gentle cutting of bud without extra loss of sugarcane during sowing.\r\n\r\n\r\nINTRODUCTIONS\r\nWhile marketing and promoting the sugarcane bud chipper, Roshanlal realized that in sugarcane farming, many drudgery related issues have remained unaddressed. He observed that farmers prefer to plant sugarcane buds directly in the field manually, which is a cumbersome and time consuming process. Once the problem got identified, he started working on the solution. \u00a0Initially he developed a manually dragged planter with one particular type of metering mechanism. He tried it in his field and when he obtained successful results, he converted the manually dragged version to a tractor mounted planter.\r\nWORKING PRINCIPLE\r\n\r\n\r\nA Challenged by an engineer to make a machine that can remove buds from the sugarcane for the plantation purpose so as to minimize losses as well as time, money and seeds, Roshanlal came up with this implement.\r\n\r\nBy pressing the food pedal, the unit removes the bud from the node of the sugarcane, which is then used for planting. . It was hampered by lack of availability of saplings in large numbers. The farmer wondered whether the sugarcane buds, instead of being planted, could be sown like potatoes on the fields.\r\n\r\nFABRICATION OF SUGARCANE BUD CHIPPER\r\n\r\n\r\n\r\n\r\nThe device consists of a platform, hemi sphere chipping knife, linkage system and handle. It is used to chip out the bud from sugarcane for sowing purpose and for tissue culture.\r\nNovelty of the unit lies in foot lever operated hemi sphere chipping knife which provides gentle cutting of bud without extra loss of sugarcane during sowing. This ultimately gives higher income to the farmer by utilizing the remaining portion of the chipped canes which can be used for juice extraction or sugar production.\r\n\r\nADVANTAGES\r\n\r\n\r\n \tLow cost machine\r\n \tSimple in construction\r\n \tEasy to maintain\r\n \tEasy to implement\r\n \tLess manpower\r\n\r\n\r\nAPPLICATION\u00a0\r\n\r\n\r\n \tIt can be used for agriculture purposes\r\n \tReduce the manual work.\r\n \tLow skilled operator is sufficient.\r\n\r\n\r\nDISADVANTAGE\r\n\u2022 Continuous pedaling action is required for system operation so that lot of work cannot execute.\r\n\r\n\r\n&#x1f449;See Also:\u00a0Index Of\u00a0Mechanical New Projects , Innovations ,Ideas\u00a0&#x1f449;","headline":"FABRICATION OF SUGARCANE BUD CHIPPER-Agricultural Project","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-07-29","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/07\/FABRICATIONOFSUGARCANEBUDCHIPPER-300x220.png","height":220,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/mini-seed-driller-agricultural-projec/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/07/DevelopmentofworkingmodelofsolaroperatedminiSeeddriller-300x222.png')"></div><span class="sr-only">link to Development of working model of solar operated mini Seed driller</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/mini-seed-driller-agricultural-projec/">Development of working model of solar operated mini Seed driller</a></p></header><div class="excerpt"><p>Development of working model of solar operated mini Seed driller 
Introduction
This project emphasizes on minimization of harmful efforts of using the manual seed driller and fogging cum sprayer...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/mini-seed-driller-agricultural-projec/" aria-label="View Post: Development of working model of solar operated mini Seed driller">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Development of working model of solar operated mini Seed driller","url":"\/\/www.gunkrazy.com\/mini-seed-driller-agricultural-projec\/","articleBody":"Development of working model of solar operated mini Seed driller\u00a0\r\nIntroduction\r\nThis project emphasizes on minimization of harmful efforts of using the manual seed driller and fogging cum sprayer pump. In the first part the new developed seed driller is operated on the solar power and it consist of different parts likes Solar plate, Battery 12 Volt D.C., Wiper motor, bearings, seed drilling pipe and its attachment and Seed Drilling box. In the new modified seed driller attachment is fixed at the back side and between the two bearings is attached with the frame for supporting wheel and wiper motor is attached to the front wheel. Solar plate is fixed on the upper part of the seed driller because of sun ray is directly on the solar plate and solar plate is directly connected to the wiper motor. Then start the rotating the motor is clockwise or anticlockwise depend upon the connection or as per our requirement.\r\nIn second part the new developed sprayer pump is operated on the solar power and it consist of different parts likes Solar plate, Battery 12 Volt D.C., motor, bearings, sprayer nozzle and its attachment and water tank. In the new modified sprayer pump attachment is fixed on the frame and between the two bearings is attached with the frame for supporting wheel and front wheel. Solar plate is fixed on the upper part of the sprayer pump because of sun ray is directly on the solar plate and solar plate is directly connected to the motor. Then start the rotating the motor is start rotating due to pressure is generated spray is generated in nozzle.\r\nNow the project mainly concentrates on designing a suitable operating system. To maintain simplicity and economy in the design the locally fabricated unit has been used.\r\nOur project achieves higher safety, reduces human effort, increases the efficiency of the grass cutter, reduces the work load, reduces the fatigue of workers and reduces maintenance cost.\r\nObjective of the project\r\n1 To understand the basic principal of the solar power\r\n2 Describe the construction and working of various parts of our project\r\n3 Development of the demonstration model of mini Seed Driller using Solar Power and fogging cum sprayer pump\r\nBlock diagram and working\r\nMain parts used in project\r\n\u2022 Solar plate 20 watt\r\n\u2022 Battery 12 Volt D. C.\r\n\u2022 Wiper motor 40 rpm\r\n\u2022 Bearing\r\n\u2022 Seed Drilling box and attachment\r\n\r\nDevelopment of working model of solar operated mini Seed driller\r\n\r\n\r\nApplication of project Current Status of Development\r\n\u2022 Selection of parts required for project like: Solar plate 20 watt, Battery 12 Volt D. C., Wiper motor, bearings, Seed Drilling box and attachment, Water tank and sprayer Nozzle\r\n\r\n \tMain application of the project for agricultural purpose\u00a0\r\n \tSeed drilling\r\n \tFogging cum sprayer pump\r\n \tHome lighting purpose\r\n\r\nAdvantages\r\n\r\n \tZero emissions\r\n \tNot electrical bill\r\n\r\nDis-Advantages\r\n\r\n \tHigh initial cost\r\n \tSolar power as per available sun ray\r\n\r\n&#x1f449;See Also:\u00a0Index Of\u00a0Mechanical New Projects , Innovations ,Ideas\u00a0&#x1f449;","headline":"Development of working model of solar operated mini Seed driller","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-07-29","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/07\/DevelopmentofworkingmodelofsolaroperatedminiSeeddriller-300x222.png","height":222,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/automobile-rear-axle-types/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/07/rearaxlebasicexplodedview-300x269.gif')"></div><span class="sr-only">link to Automobile Rear Axle types- Live and Dead Axis</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/automobile-rear-axle-types/">Automobile Rear Axle types- Live and Dead Axis</a></p></header><div class="excerpt"><p>Automobile Rear Axle -  Rear-axle transmits power from the differential to the wheels so that vehicle may move. Rear-axle is not a single piece but it is in two parts that are connected by the...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/automobile-rear-axle-types/" aria-label="View Post: Automobile Rear Axle types- Live and Dead Axis">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Automobile Rear Axle types- Live and Dead Axis","url":"\/\/www.gunkrazy.com\/automobile-rear-axle-types\/","articleBody":"Automobile Rear Axle -\r\n\r\nRear-axle transmits power from the differential to the wheels so that vehicle may move. Rear-axle is not a single piece but it is in two parts that are connected by the differential.\r\nThis is shown in. fig. Each part of the rear axle is called the half shaft. The outer end of the rear axle carries the wheel while the inner end is connected to the sun gear of the differential. In vehicles which employ rear-wheel drive, rear wheels are driving wheels. However, in front-wheel drive vehicles, front wheels are driving wheels. Rear axles and differential are completely enclosed in a housing to protect them from dust, dirt, water, and any possible damage.\r\n\r\n\r\n\r\nAutomobile Rear axle assembly\r\n\r\n\r\nFunctions of Rear Axle\r\n\r\n(a) To transmit power from the differential to the wheels. This is the main function.\r\n(b) To carry the weight of automobiles.\r\n\r\n\r\n\r\nTypes Of Rear Axle :\u00a0\r\n\r\n1. Live axis -\u00a0 It is an axle which contains differential mechanism through which the engine power flows towards the front wheels\r\n2. Dead Axis - It has no connection with the engine means it is dead and will not carry the engine power.\r\n3. according to Loading arrangement\u00a0\r\n\r\nA. Semi-floating axle hub.\r\nB. Three-quarter floating axle hub.\r\nC. Fully floating axle hub.\r\n\r\n\r\n\r\nRear Dead axle ( lazy\u00a0axle)\r\n\r\n\r\n \tA dead axle, also called lazy axle, is not part of the drive train but is instead free-rotating. The rear axle of a front-wheel-drive car is usually a dead axle. \r\n \tMany trucks and trailers use dead axles for strictly load-bearing purposes. A dead axle located immediately in front of a drive axle is called a pusher axle. \r\n \tA tag axle is a dead axle situated behind a drive axle. Dead axles are also found on semi-trailers, farm equipment, and certain heavy construction machinery serving the same function. \r\n \tOn some vehicles (such as motorcoaches), the tag axle may be steerable. In some designs the wheels on a lazy axle only come into contact with the ground when the load is significant, thus saving unnecessary tire wear.\r\n\r\n\r\n\r\n\r\nFront dead axles\r\nfront dead axle\r\n\r\n \tThe front dead axles called as rigid axles are straight axle, double drop axle, and fully drop axle type. \r\n \tThese are made by drop forging from steel having 0.4% carbon or 1.3% nickel steel. \r\n \tThe front axle is made of I section at the center portion. While the ends are made either circular or elliptical. The \u2018I\u2019 section construction takes bending loads due to the load of the vehicle and also the torque due to the braking of the wheels. \r\n \tTo keep the chassis height low, the center portion of the front axle is given a downward sweep. \r\n \tIt reduces the swing or sway of the vehicle while cornering and give greater stability as well as safety at high speed. \r\n \tThe center of gravity of the road vehicle was lowered by dropping the entire center portion. The dead front axle transmits the weight of the front part of the vehicle to the road surface through the front wheels. \r\n \tIt also carries the steering mechanism and absorbs shock due to road variation. The rigid type front axle was used in connection with leaf springs. The two longitudinal leaf springs fixed to the two spring seat on the axle beam.\r\n\r\n\r\n\r\n The front dead axles are four types : \r\n(i) Elliot axle, \r\n(ii) Reverse type, \r\n(iii) Lemoine, \r\n(iv) Reversed lamoine type.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nLive axle vs. Dead axle\r\n\r\nA live axle is a type of beam axle in which the shaft (or shafts, since live axles, while connected to move as a single unit, are seldom one piece) also transmits power to the wheels; a beam axle that does not also transmit power is sometimes called a dead axle. While typically used in vehicles with Hotchkiss drive, this suspension system can also be used with other types of power transmission.\r\n\r\n\r\nDifference Between Live axle and Dead axle :\r\n\n\n\n\n\tDead AxleLive axle\n\n\n\n\n\t1) It has no connection with the engine means it is dead and will not carry the engine power.1) It is axle that contains a differential mechanism through which the engine power flows towards the front wheels.\n\n\n\t2) It has sufficient rigidity and strength to transmit the weight of vehicle from the springs to the front wheels.2) In addition, to transmit weight live has to supply engine power to wheels.\n\n\n\t3) Generally, front axle is dead in front-engine real wheel drive or rear-engine rear-wheel drive.3) Generally rear axle is live axle in front-engine real wheel drive or rear engine rear-wheel drive.\n\n\n\n\r\n\r\n\r\n\r\nAdvantages\r\n\r\n\r\n \tThe principal advantage of the beam axle is its simplicity. \r\n \tThis simplicity makes it very space-efficient and relatively cheap to manufacture. \r\n \tThey are nearly universally used in heavy-duty trucks and most light and medium-duty pickup trucks, SUVs, and vans also use a beam axle, at least in the rear. \r\n \tBeam axles have an important advantage for off-road applications, as they provide better vehicle articulation and durability in a high load environment.\r\n \t This simplicity also makes it relatively easy to lift a vehicle.\r\n\r\nDisadvantages\r\n\r\n\r\n \tThe drawbacks are that it does not allow each wheel to move independently in response to bumps, and the mass of the beam is part of the unsprung weight of the vehicle, which can further reduce ride quality. \r\n \tAlso the cornering ability is typically worse than other suspension designs because the wheels have zero camber angle gain during body roll.\r\n\r\n\r\n\r\nTypes Of Rear Axle\/Loading of different axle-hub arrangements\r\nA. Semi-floating axle hub.\r\nB. Three-quarter floating axle hub.\r\nC. Fully floating axle hub.\r\n\r\nAxle shafts are divided into semi-floating, three-quarter floating and fully floating depending on the stresses to which the shaft is subjected. Axle half-shafts are situated on each side of the final drive and convey motion to the road-wheels. There are basically three different arrangements of supporting axle wheel hubs on the rear axle casing. \r\nThese include :\r\n(i) Semi-floating axle hub (commonly used on cars).\r\n(ii) Three quarter floating axle hub (rarely used today).\r\n(iii) Fully floating axle hub (commonly used on heavy vehicles).\r\n\r\n\r\nHalf Floating Axle\/Semi Floating\u00a0\r\n\r\nIn a half floating rear axle, the axle is at the center of the axle casing and the bearings are inside the axle casing. The weight of the vehicle is transmitted first to suspension spring, then to axle casing, then to the axle and finally to the ground.\r\n\r\n\r\nSemi Floating rear axle-Types Of Rear axle\r\n\r\n\r\n\r\n\r\n\r\nThree-quarter Floating Axle\r\nIn a three-quarter floating rear axle, bearings are on the outer side of axle casing, i.e. between casing and wheel. In this case, the major part of vehicle weight is taken by axle casing and not by the axle. This is the main advantage of a three-quarter floating type over half floating type. Thus, axle breakdown is less in this case compared to the previous type.\r\n\r\n\r\n\r\n\r\n\r\n\r\nThree-quarter Floating rear axle\r\n\r\n\r\n\r\n\r\n\r\n\r\nFully floating rear axle\r\nIn a fully floating rear axle, the bearings are provided between axle casing and the wheel. In this case, all the vehicle weight is transmitted to the ground through-axle case and wheel. The axle is not supported by bearings but it is supported at both ends. This type of axle is very strong and therefore, it is used for heavy-duty vehicles. In the event of a breakdown of the axle, the wheel cannot come out. This, is safer but costly.\r\n\r\n\r\n\r\nFully Floating Rear Axle","headline":"Automobile Rear Axle types- Live and Dead Axis","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-07-25","mainEntityOfPage":"False","dateModified":"May 7, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/07\/rearaxlebasicexplodedview-300x269.gif","height":269,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/basic-of-milling-up-milling-and-down/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/07/upanddownmilling-300x158.png')"></div><span class="sr-only">link to Basic Of Milling -Up Milling and Down Milling</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/basic-of-milling-up-milling-and-down/">Basic Of Milling -Up Milling and Down Milling</a></p></header><div class="excerpt"><p>Basic Of Milling - Up Milling and Down Milling   Milling is a process of producing flat and complex shapes with the use of multi-point (or multi-tooth) cutting tool. The axis of rotation of the...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/basic-of-milling-up-milling-and-down/" aria-label="View Post: Basic Of Milling -Up Milling and Down Milling">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Basic Of Milling -Up Milling and Down Milling","url":"\/\/www.gunkrazy.com\/basic-of-milling-up-milling-and-down\/","articleBody":"Basic Of Milling - Up Milling and Down Milling\u00a0\r\n\r\nMilling is a process of producing flat and complex shapes with the use of multi-point (or multi-tooth) cutting tool. The axis of rotation of the cutting tool is perpendicular to the direction of feed, either parallel or perpendicular to the machined surface. Milling is usually an interrupted cutting operation since the teeth of the milling cutter enter and exit the workpiece during each revolution. This interrupted cutting action subjects the teeth to a cycle of impact force and thermal shock on every rotation. The tool material and cutter geometry must be designed to withstand these conditions. Figure depicts two basic types of milling operations: down milling, when the cutter rotation is in the same direction as the motion of the workpiece being fed, and up milling, in which the workpiece is moving towards the cutter, opposing the cutter direction of rotation.\r\n\r\n\r\n\r\nRead more ;\u00a0Basic Of Milling Machine | Interview Question and answers\r\n\r\n\u00a0\r\nIn down milling, the cutting force is directed on to the work table, which allows thinner parts to be machined without susceptibility to breakage. Better surface finish is obtained in down milling but the stress load on the teeth is abrupt, which may damage the cutter. Backlash eliminator has to be used in this operation. In up milling, the cutting action tends to lift the workpiece and hence, Proper fixture is required in this operation\r\n\r\n\r\n\r\n\r\nup and down milling\r\n\r\n\r\nUp-cut or conventional milling\r\n\u00a0\r\nThis is shown in Fig. You can see that the work is fed towards the cutter against the direction of rotation.\r\n\u2022 This prevents the work being dragged into the cutter if there is any backlash in the feed mechanism.\r\n\u2022 Unfortunately this technique causes the cutting edges to rub as each tooth starts to cut and this can lead to chatter and blunting of the cutting edge.\r\n\u2022 The cutting action tends to lift the work off the machine table.\r\n\r\n\u2022 For safety this is the technique you should always adopt unless your instructor advises you to the contrary because he or she knows that your machine is equipped to operate safely using the following technique.\r\n\r\n\r\nDown-cut or climb milling\r\n\r\nThis is shown in Fig. direction as the cutter is rotating.\r\n\r\nSafety: The climb milling technique can be used only on machines fitted with a \u2018backlash eliminator\u2019 and which are designed for this technique. If it can be used safely this technique has a number of advantages, particularly for heavy cutting operations.\r\n\u2022 The cutter does not rub as each tooth starts to cut. This reduces the risk of chatter and prolongs the cutter life.\r\n\u2022 The cutting forces keep the workpiece pressed down against the machine table.\r\n\u2022 The action of the cutter helps to feed the work forward and takes most of the load off the feed mechanism.","headline":"Basic Of Milling -Up Milling and Down Milling","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-07-25","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/07\/upanddownmilling-300x158.png","height":158,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-fabrication-of-leaf-jig/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/07/fabricationofleafjigmechanicalproject-300x195.jpg')"></div><span class="sr-only">link to DESIGN AND FABRICATION OF THE LEAF JIG MECHANICAL PROJECT</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-fabrication-of-leaf-jig/">DESIGN AND FABRICATION OF THE LEAF JIG MECHANICAL PROJECT</a></p></header><div class="excerpt"><p>DESIGN AND FABRICATION OF THE LEAF JIG- MECHANICAL PROJECT   ABSTRACT 
This project is based on the need for the work holding devices. This design and fabrication which will enable the operation...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-of-leaf-jig/" aria-label="View Post: DESIGN AND FABRICATION OF THE LEAF JIG MECHANICAL PROJECT">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DESIGN AND FABRICATION OF THE LEAF JIG MECHANICAL PROJECT","url":"\/\/www.gunkrazy.com\/design-and-fabrication-of-leaf-jig\/","articleBody":"DESIGN AND FABRICATION OF THE LEAF JIG- MECHANICAL PROJECT\u00a0\r\n\r\nABSTRACT\u00a0\r\nThis project is based on the need for the work holding devices. This design and fabrication which will enable the operation like drilling, reaming, tapping process easier even the job profile are Angular. Our project is mainly composed of design and fabrication of the \u201cLEAF JIG\u201d which cover the absolute design to the specified dimensions of the work piece. Angular jig permits drilling holes in one sides of the work piece with a single location and clamping operation this saves time and increase production rate.\r\n\r\nINTRODUCTION\r\nMass production targets on increasing productivity and increasing accuracy by reducing the setup cost and manual fatigue. One of the common practices to achieve the goals of mass production is to use jigs. Let us consider an example that one gets an order of 1000 product in such a way that three holes are to be drilled in a work piece. In such situations, designer will lay out the position of each hole with the help of square, straightness, scribers, centre punch etc. Generally, trial and error method is practiced until the axis of hole is properly aligned with the axis of drill. Thus, a lot of time will be consumed to maintain the accuracy. Ultimately it increases operator\u2019s fatigue. Thus, instead of laying out the position of each hole on each work piece with the aid of square, straightness, scribers, centre punch etc., the operator uses a jig to position and guide the drill into proper place. Drill jig increases productivity by eliminating individual marking, positioning and frequent checking. Interchangeability is one of the advantages of jigs. There is no need for selective assembly. Any of the parts will fit properly in the assembly and all similar components are interchangeable. In addition, a jig reduces the repetitive nature required for drilling a hole, as the locating, clamping and guiding are done by jig itself. The tool-guiding element helps in setting of tool in correct position. Hence, skilled workers are not required. Drill jig makes it possible to drill, ream and tap holes at much faster speed and with great accuracy as compared to holes produced by conventional hand methods. The responsibility for accuracy of hole location is taken from the operator and given to the jig. Jig can be defined as a work piece holding and locating device that positions and guides or controls the cutting tool. Drill jig is device to ensure a hole to be drilled, tapped or reamed in the work piece at proper place. Leaf \u00a0jig consists of a clamping device to hold the part in the position under hardened steel bushings. Drill passes through the steel bushings during drilling operation. The drill is guided by these bushings. Generally work piece is held by jig and the jig is arranged in such a way that the work piece can be quickly loaded and unloaded.\r\n\r\nFabrication Of Leaf Spring\r\nADVANTAGES:\u00a0\r\n\u2022 It eliminates the individual marking, positioning and frequent checking.\r\n\u2022 The operation time is reduced due to increase in speed, feed and depth of cut because of high clamping rigidity.\r\n\u2022 It is very much useful in mass production.\r\n\u2022 It makes possible to employ unskilled or semi-skilled operator to make savings in labor cost.\r\n\u2022 It partially automates the tools. It reduces the expenditures on quality control of machine parts.\r\n\r\nLIMITATIONS:\r\n\r\n\u2022 It is only used for small size components. It is only used for the elbow pipes with flanges, which has the height of mm.\r\n\u2022 Forces causing deflection may come from handling. There is no special way to remove the chips produced by drilling. So it requires separate time.\r\n\r\nAPPLICATIONS\r\n\r\n\u2022 Mass production in The following is a partial list of production operations that use fixtures Assembling Lapping Boring Milling Broaching Planning Drilling Sawing Forming Shaping Gauging Stamping Grinding Tapping Heat treating Testing Honing Turning Inspecting Welding\r\n\r\n\r\n&#x1f449;See Also:\u00a0Index Of\u00a0Mechanical New Projects , Innovations ,Ideas\u00a0&#x1f449;","headline":"DESIGN AND FABRICATION OF THE LEAF JIG MECHANICAL PROJECT","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-07-25","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/07\/fabricationofleafjigmechanicalproject-300x195.jpg","height":195,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=264">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=263"><span class="screen-reader-text">Page </span>263</a> <a class="page-numbers" href="?page_num=264"><span class="screen-reader-text">Page </span>264</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>265</span> <a class="page-numbers" href="?page_num=266"><span class="screen-reader-text">Page </span>266</a> <a class="page-numbers" href="?page_num=267"><span class="screen-reader-text">Page </span>267</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=266">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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