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class="excerpt"><p>DEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH
Introduction:
There is already invention has been done of gearbox for motorcycle for transmit the torque from engine crankshaft to...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/development-of-auto-gear-transmission/" aria-label="View Post: DEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH","url":"\/\/www.gunkrazy.com\/development-of-auto-gear-transmission\/","articleBody":"DEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH\r\nIntroduction:\r\nThere is already invention has been done of gearbox for motorcycle for transmit the torque from engine crankshaft to the rear wheel of the motorcycle. The gearbox is used for increase or decrease the torque as required for motorcycle riding positions. The gearbox increases the required torque for start the ride and put the motorcycle into motion. After the starting the running of the motorcycle there is no need of high torque so now gear box is transmits the optimum torque to the rear wheel at high speed. For the operation of gearbox and shifting the gear there is need of some effort of driver of motorcycle. There is foot paddle in the left side of the engine near to left leg for shifting the gear in most of the motorcycles. And there is clutch mechanism for engage-disengage between engine crankshaft and input shaft of gearbox. So for flawless and jerk less driving of motorcycle there is need of timing in operating the clutch and gearbox. Without experience of driving motorcycle and shifting its gear driver cannot drive motorcycle jerk less. So there is need of auto transmission for rapid shifting of gear and increase the efficiency of engine.\r\n\u00a0\r\n\r\nThe topic of current interest in the area of controller development for automatic transmissions with a finite number of gearshifts which transmits the gears automatically with respect to speed. Gearshifts in automatic transmissions involve a change in the power flow path through the transmission. Advantages of these automatic transmissions include simplicity of mechanical design and savings in transmission weight and size, which are beneficial in terms of fuel economy and production costs.\r\n\u00a0\r\n\r\nAim of Project\u2026\r\nOur main aim of project is modify the motorcycle engine by replacement of manual gear transmission to automatic gear transmission which is operate by the application of magnetic clutch and DC motor. And by this invention rise the comfortability of rider by modify the engine.\r\n\u00a0\r\n\r\nImportant Components of this project\u2026\r\n\u00a0\r\nIn this project working and model some extra devices are used which are not generally use in the motorcycle and for gear shifting.\r\n\r\n\r\n\r\nrelay wiper motor dc motor magntic clutch\r\n\r\n\r\n1.Magnetic clutch:\r\n\r\n\r\nIn this experiment we use the magnetic clutch at replacement of friction clutch in manual gearing arrangement. Which is operate automatically and work by sensors which operate on motion sensing. the computer control programming is used for working of sensors and magnetic clutch simultaneously.\r\n\u00a0\r\nFor this type of magnetic clutch we take that clutch from the car AC compressor because it have sufficient magnetic field which can run the engine power as a driving.\r\n\u00a0\r\n2.Relays\r\n\u00a0\r\n\r\nRelays come in various configurations for their switch contacts, as well as different DC voltages for to operate their coil. They may be as simple as an on\/off switch or as complex as integrating several switches into one unit. In a \"double-pole\u201c configuration, one switch terminal toggles between two different output terminals. Regardless of the configuration, each switch on a relay can be \"normally open\" (NO) or \"normally closed\" (NC); that is, when the coil is at rest and not energized, the switch contacts are NO or NC. In an open circuit, no current flows, similar to a wall light switch in the \"Off\" position. In a closed circuit, metal switch contacts touch each other to complete a circuit, and current flows, similar to turning a light switch to the \"On\u201c position.\r\n\r\n\u00a0\r\n3.High torque motor(wiper motor)\r\n\r\n\u00a0\r\nFor the gear shifting of engine the foot shifter is replaced by high torque motor for that requirement we use the car wiper motor.\r\n\u00a0\r\n4. DC Motor\r\n\u00a0\r\n\r\nThe DC motor has two basic parts: the rotating part that is called the armature and the stationary part that includes coils of wire called the field coils. The stationary part is also called the stator. The armature is made of coils of wire wrapped around the core, and the core has an extended shaft that rotates on bearings. The ends of each coil of wire on the armature are terminated at one end of the armature. The termination points are called the commutator, and this is where the brushes make electrical contact to bring electrical current from the stationary part to the rotating part of the machine. The stator coils will be referred to as field coils they are connected in series or parallel with each other to create changes of torque in the motor.\r\nFor the power transmission to the input shaft of engine through magnetic clutch is done by 0.5 HP DC motor by belt drive and pulley mechanism. This is varying speed motor which maximum speed 5000 rpm which is control by regulator.\r\n\u00a0\r\n\r\nArrangement of all components\r\nAccording to image, power is supply for the driving to the engine DC motor with 5000 rpm is attach to the magnetic clutch through belt drive. Magnetic clutch is attach front to the engine with 5 mm gap. And engine and wiper motor connect with one small link mechanism for the gear shift.\r\n\r\n\u00a0\r\n\r\n\r\n\r\nDEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH\r\n\r\n\r\nWorking of this model\r\n\r\n\r\nThere is some automation is carried out by computer programming and IC relay electric circuits.\r\nFirst the electric power is supply to DC motor which rotate the magnetic clutch. For the driving of the engine the magnetic clutch is engage with input of engine plate and for that 12 volt DC current apply to the clutch and engine start to run. According to the speed variation that variation sense by the proxy sensor and send the signals to clutch and stepper motor at the time of disengage of clutch that time gear is shift by motor mechanism.\r\n\r\nAdvantages\r\n\r\n\r\n\u2022Fuel efficient.\r\n\u2022Simple driving control.\r\n\u2022Reduce fuel consumption.\r\n\u2022Less fatigue to driver.\r\n\u2022Noiseless gear shifting.\r\n\u2022No shocks or jerky during driving.\r\n\u2022Due to automatic gear change, smooth running under all conditions.\r\n\u2022Improved acceleration and hill climbing.\r\n\u2022Increase life.\r\n\r\n\u00a0\r\n\r\nConclusion\r\n\u2022Until this project work we conclude that according to today's driving requirement automation is most suitable for the two wheel vehicle.\r\n\u2022By using some extra devices like use of magnetic clutch rapid operation of engagement and disengagement possible for automation is possible and reduce the human effort and fuel consumption also.\r\n\u2022And after this invention inexperienced person also drive the vehicle easily because there is not required proper timing for gearing, thus give better comfort ability to driver.\r\n\u2022Also this mechanism gives the safety to the gear box from failure. This invention has also some drawbacks like they require the proper safety for electric devices in engine because in engine heat generate\u00a0and it causes the short-circuit also.","headline":"DEVELOPMENT OF AUTO GEAR TRANSMISSION WITH USE OF MAGNETIC CLUTCH","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-22","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/relaywipermotordcmotormagnticclutch-300x262.jpg","height":262,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/multi-axis-welding-auto-indixing/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/11/DesignAndFabricationofMulti-axieweldingwithautoindexing-300x237.png')"></div><span class="sr-only">link to Design And Fabrication of Multi-axie welding with auto indexing</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/multi-axis-welding-auto-indixing/">Design And Fabrication of Multi-axie welding with auto indexing</a></p></header><div class="excerpt"><p>Design And Fabrication of Multi-axis welding with auto indexing&#x1f44d;  Introduction
In this project the welding Positioned with auto indexing which is very important for mass production...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/multi-axis-welding-auto-indixing/" aria-label="View Post: Design And Fabrication of Multi-axie welding with auto indexing">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design And Fabrication of Multi-axie welding with auto indexing","url":"\/\/www.gunkrazy.com\/multi-axis-welding-auto-indixing\/","articleBody":"Design And Fabrication of Multi-axis welding with auto indexing&#x1f44d;\r\n\r\nIntroduction\r\nIn this project the welding Positioned with auto indexing which is very important for mass production industries related with circular welding. As it depends upon the skill of worker to move electrode along the welding line. This special device can rotate the job at fixed rate to assist the welding process for circular components and ensure good profile and homogeneous welding. This model has applications in small cylinder welding, compressors, and bottle filling plants etc. Automated welding Positioning machine for circular weld is totally satisfying the requirements. For this system Worm and worm wheel, Commutator motor, Belt drive, Proximity sensor, Ball bearing, Electronic relay, Inching switch, inputs are required.\r\nNow the project mainly concentrates on designing a suitable operating system. To maintain simplicity and economy in the design the locally fabricated unit has been used.\r\nOur project achieves higher safety, reduces human effort, increases the efficiency, reduces the work load, reduces the fatigue of workers and reduces maintenance cost.\r\n\r\n\u00a0\r\n\r\nDesign And Fabrication of Multi-axie welding with auto indexing\r\n\r\n\r\n\r\nObjective of the project\r\n\r\n\r\n\r\n\r\n \tTo understand the basic principal of the our project\r\n \tDescribe the construction and working of various parts of our project\r\n \tDevelopment of the working model of the our project\r\n\r\nTechnical Specification:\r\n\r\n\r\n\r\n\r\n \tMaximum capacity table in the flat position 30Kg\r\n \tMaximum capacity table at 90 degrees 15 kg\r\n \tMaximum rotation torque 65 lb-inches\r\n \tRotation centroid max capacity 12mm\r\n \tRotation centroid min capacity 4mm\r\n \tTilting centroid at max capacity 25 mm\r\n \tTable tilt degrees 0 to 45\r\n \tRotation speed 1 to 20 rpm\r\n \tTable diameter 250 mm\r\n \tTee slots 3 nos. 120 degrees\r\n \tTable height in the flat position 240mm\r\n \tWeight approximate 20 kg\r\n\r\n\r\n\r\nWorking of the project\r\nAutomated welding Positioner machine for circular weld is totally satisfying the requirements. Developed Multi-axis welding Positioner with auto indexing reduces operator fatigue considerably. Because of this automation we achieved rise in production. At the same time there is reduction in rejection which results increase in the profit directly. Hence the cost of project can be recovered within one and half month. Easy operation, as table automatically stops as per indexer button position and next operation is started by merely pressing the inching switch. Hence it is easy to operate as well as precise with noiseless operation which leads to safety of operator. Auto stop feature, to start and end process operation at precise positions with multiple indexer positions, enables to make staggered welded joints. Compact, the entire drive assembly fitted below the table itself, and the controls are placed on the front at ergonomic positions. This system also required less amount of power, so it helps to achieve minimum power consumption.\r\n\r\n\u00a0\r\n\r\nApplications\u00a0\r\n\r\n\r\n \t\u00a0In welding\r\n\r\n\r\nAdvantages\r\n\r\n\r\n \tLong operating life\r\n \tHighly reliable and durable\r\n \tEasy to operate and maintain\r\n \tEco-friendly\r\n \tNo fuel cost- uses abundantly available free solar energy\r\n\r\n\r\nDis-advantages\r\n\r\n\r\n \tHigh installation cost.\r\n \tDepending upon availability of sun ray.","headline":"Design And Fabrication of Multi-axie welding with auto indexing","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-18","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/DesignAndFabricationofMulti-axieweldingwithautoindexing-300x237.png","height":237,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-development-of-radial-air/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/11/DesignandDevelopmentofRadialairengine-min-229x300.png')"></div><span class="sr-only">link to Design and Development of Radial air engine</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-development-of-radial-air/">Design and Development of Radial air engine</a></p></header><div class="excerpt"><p>Design and Development of Radial air engine  Why select this project ?
•It’s work on pneumatic application.
•It is used in small distance motion apps. The speed requirement is low. It...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-development-of-radial-air/" aria-label="View Post: Design and Development of Radial air engine">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Development of Radial air engine","url":"\/\/www.gunkrazy.com\/design-and-development-of-radial-air\/","articleBody":"Design and Development of Radial air engine\r\n\r\nWhy select this project ?\r\n\u2022It\u2019s work on pneumatic application.\r\n\u2022It is used in small distance motion apps. The speed requirement is low. It requires less power. Can be worked on low load capacity.\r\n\u2022This engine does not required any type of fossil fuel.\r\n\u2022This engine is non-polluted.\r\n\r\n\u00a0\r\n\r\nProblem definition\r\n\u2022\u201cDesign and construct radial air engine for mechanical application.\u201d\r\n\u2022Application found in industry:-Where small efforts required for movement in machine.\r\n\u2022Pneumatic means air energy.\r\n\u2022The working of this engine is based on energy of air which converts air energy in to some rotational energy.\r\n\r\n\u00a0\r\n\r\nObjective\r\n\u2022Uses air energy for small movement of machine to reduce human effort.\r\n\u2022Small and light weight.\r\n\u2022With balance structure contained, smooth working with little vibration available.\r\n\u2022High efficiency, less engine cost.\r\n\r\n\u00a0\r\n\r\nRadial engines :-\r\n\r\nA compressed air engine or\u00a0pneumatic motor is a type of motor which\u00a0does mechanical work by expanding compressed\u00a0air. Pneumatic motors generally convert the\u00a0compressed air energy to mechanical work through\u00a0either linear or rotary motion. According to a\r\nproponent, compressed air has a great deal of\u00a0potential as a clean, inexpensive, and infinitely\u00a0renewable energy source. Its use is currently being\u00a0explored as an alternative to fossil fuels.\r\n\r\n\r\n\u00a0\r\nSee also:\u00a0Types Of Engine used In Mechanical Applications\r\n\u00a0\r\n\r\nA widespread application of pneumatic\u00a0motors is in hand-held tools, impact wrenches,\u00a0pulse tools, screwdrivers, nut runners, drills,\u00a0grinders, sanders and so on. Most successful early\u00a0forms of self-propelled torpedoes used high\u00a0pressure compressed air, although this was\u00a0superseded by internal or external combustion\u00a0engines, steam engines, or electric motors.\u00a0Compressed air engines were used in trams and\u00a0saunters, and eventually found a successful niche in\u00a0mining locomotives, although in the end they were\u00a0replaced by electric trains. Transport category\u00a0airplanes, such as commercial airliners, use\u00a0compressed air starters to start the main engines.\r\nThe air is supplied by the load compressor of the\u00a0aircraft's auxiliary power unit, or by ground\u00a0equipment. Compressed-air propulsion may also be\u00a0incorporated in hybrid systems, like battery electric\u00a0propulsion. This kind of system is called\u00a0hybrid-pneumatic\u00a0electric propulsion.\u00a0Additionally, regenerative braking can also be used\u00a0in conjunction with this system.\r\n\r\n\u00a0\r\n\r\n\u00a0\r\nDesign and Development of Radial air engine\r\nParts :-\r\n\r\n \tPneumatic Cylinder: \u00a0pneumatic cylinder or actuator is used to convert pneumatic power into mechanical movement . Piston and rod is reciprocate or to and fro motion is obtained.\r\n \tInlet &amp; Outlet ports\u00a0\u2013 It allows to enter compressed air into the cylinder.\r\n \tCrank\r\n \tCOMPRESSOR\r\n\r\n\u00a0\r\n\r\nWorking Of Radial Air Engine\r\n\r\nAdvantages :-\r\nSmoother operations :- Radial engines are great at producing consistent power(contribution of each piston) . This consistency helps the engine to run smoother.\r\nTougher and easier maintenance :- All thanks to simple design which makes it less vulnerable to damage as well as it makes much more easier for maintenance workers during routine check-up.\r\nCost :- Radial engines\u2019 parts, repair costs, and maintenance costs are inexpensive. A cheaper option is welcomed blindfold in a expensive field of work.\r\nCONCLUSION\r\n\r\n \tRadial air engines that we have designed can be used to operate sewing machine, surface cleaning by adding required mechanism or by using directly the rotary motion available at the output shaft.\r\n \tNowadays glass plates are being used in the building whether at exterior or interior so for cleaning these glass surfaces we an automated and with some minimal pressure which can clean the surface gently. For these purposes we can use radial air engine to power the device.\r\n \tEngine dimensions as well as space acquired by the whole system is required to be large because of storage of pressurized air.\r\n \tEngine will be operated with high pressurized air for efficient working.\r\n \tMaterial replacement gives another option for improvement of engine.\r\n \tDesign modification give better and efficient working of engine","headline":"Design and Development of Radial air engine","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-14","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/DesignandDevelopmentofRadialairengine-min-229x300.png","height":300,"width":229},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/development-of-working-model-of-manua/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/11/DevelopmentofworkingmodelofManualoperatedmultipurposeSeeddrillerandfoggingcumsprayerpump-300x214.png')"></div><span class="sr-only">link to Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/development-of-working-model-of-manua/">Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump</a></p></header><div class="excerpt"><p>Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump  Introduction
 
This project emphasizes on minimization of harmful efforts of using the...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/development-of-working-model-of-manua/" aria-label="View Post: Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump","url":"\/\/www.gunkrazy.com\/development-of-working-model-of-manua\/","articleBody":"Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump\r\n\r\nIntroduction\r\n\u00a0\r\nThis project emphasizes on minimization of harmful efforts of using the manual seed driller and fogging cum sprayer pump. In the first part the new developed seed driller is operated on the solar power and it consist of different parts likes\u2019 wheel, frame, bearings, seed drilling pipe and its attachment and Seed Drilling box. In the new modified seed driller attachment is fixed at the back side and between the two bearings is attached with the frame for supporting wheel.\r\nIn second part the new developed sprayer pump is operated on the wheel power and it consist of different parts like\u2019s bearings, sprayer nozzle and its attachment and water tank. In the new modified sprayer pump attachment is fixed on the frame and between the two bearings is attached with the frame for supporting wheel and front wheel. Then wheel start the rotating the pump linkages is start rotating due to pressure is generated spray is generated in nozzle.\r\n\u00a0\r\nNow the project mainly concentrates on designing a suitable operating system. To maintain simplicity and economy in the design the locally fabricated unit has been used.\r\nOur project achieves higher safety, reduces human effort, increases the efficiency of the grass cutter, reduces the work load, reduces the fatigue of workers and reduces maintenance cost.\r\n\u00a0\r\nObjective of the project\r\n\u00a0\r\n1 To understand the basic principal of the seed drilling&amp; spraying\r\n2 Describe the construction and working of various parts of our project\r\n3 Development of the demonstration model of mini Seed Driller using and fogging cum sprayer pump\r\n\u00a0\r\nBlock diagram and working\r\n\u00a0\r\nMain parts used in project\r\n\u00a0\r\n\r\nDevelopment of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump\r\n\r\n\r\n\r\n\u2022 Seed Drilling box &amp; attachment\r\n\u2022 Bearing\r\n\u2022 Water tank &amp; sprayer Nozzle\r\n\u00a0\r\nApplication of project\r\n\r\n\r\n \tMain application of the project for agricultural purpose\u00a0\r\n \tSeed drilling\r\n \tFogging cum sprayer pump\r\n \tHome lighting purpose\r\n\r\n\r\nAdvantages\r\n\r\n\r\n \tZero emissions\r\n \tNot electrical bill\r\n\r\n\r\nDis-Advantages\r\n\r\n\r\n \tHigh initial cost\r\n \tSolar power as per available sun ray","headline":"Development of working model of Manual operated multipurpose Seed driller and fogging cum sprayer pump","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-13","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/DevelopmentofworkingmodelofManualoperatedmultipurposeSeeddrillerandfoggingcumsprayerpump-300x214.png","height":214,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/360-rotating-conveyor-belt-with-up-down/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/11/360C2B0ROTATINGCONVEYORBELTWITHUP-DOWNMECHANISM-300x247.jpg')"></div><span class="sr-only">link to 360° ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/360-rotating-conveyor-belt-with-up-down/">360° ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM</a></p></header><div class="excerpt"><p>360° ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM  Abstract:-
Bulk material transportation requirements have continued to press the belt conveyor industry to carry higher tonnages some distances...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/360-rotating-conveyor-belt-with-up-down/" aria-label="View Post: 360° ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"360\u00b0 ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM","url":"\/\/www.gunkrazy.com\/360-rotating-conveyor-belt-with-up-down\/","articleBody":"360\u00b0 ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM\r\n\r\nAbstract:-\r\nBulk material transportation requirements have continued to press the belt conveyor industry to carry higher tonnages some distances and more diverse routes. In order keep up, significant technology advances have been required in the field of system design, analysis and numerical simulation. The application of traditional components in non-traditional applications requiring horizontal curves and intermediate drives have changed and expanded belt conveyor possibilities. Examples of complex conveying applications along with the numerical tools required to insure reliability and availability will be reviewed. Although the title of this presentation\r\nindicates \u201cnew\u201d developments in belt conveyor technology will be presented.\r\nWhat is also \u201cnew\u201d are the system design tools and methods used to put these components together into unique conveyance systems designed to solve ever expanding bulk material handling needs. In industry for material handling many fixed conveyor belt is required. So the installation and maintains charge of fixed conveyor belt is increased for solution of this problem. New creation is 360\u00b0 rotating flexible conveyor belt.\r\n\r\nThis conveyor belt is use in place of fixed conveyor it use any place like industry, warehouse, food industry any ware easily. And the installation and maintains charge\r\nis decreased place of number of fixed belt conveyor.\r\n\r\nSo in all matter it is the better than fixed conveyor belt.\r\n\r\n\r\n\r\n\r\n\r\n\r\n360\u00b0 ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM\r\n\r\nOBJECTIVE\r\n\u2022Now in industries only fixed type belt conveyor is available.\r\n\u2022But we will make the conveyor belt such that it can be rotate 360\u00b0and up-down mechanism with proto type model.\r\n\r\n\r\nMETHODOLOGY\r\n\u2022Visit industries\r\n\u2022Evaluate current application\r\n\u2022Collection of Data\r\n\u2022Designing\r\n\u2022Analysis\r\n\u2022Collection of raw material\r\n\u2022Fabrication work\r\n\u2022Make a proto type model\r\n\u2022Submission of project.\r\n\r\n\r\n\r\nFlat Belts\r\n\u2022Flat belts are used to transmit power from one shaft to another.\r\n\u2022They are generally classified as either small woven endless belts or higher power flat belts.\r\n\u2022The woven endless belts are especially useful where minimum vibration is required at the driven pulley due to semi-elastic material used in construction.\r\n\r\n\r\nThe higher power flat belts are often useful because they eliminate the need to high belt tension used to grip pulleys, which in turn reduces the load on the shaft bearings.\r\n\u2022The material used for high power flat belts is sticky yet abrasion-resistant rubber compounds.\r\n\r\n\r\n\r\nAdvantages\r\n\u2022Can be operated easily some distances.\r\n\u2022Carry all kinds of loads.\r\n\u2022Noiseless as compared to chain conveyors.\r\n\u2022Much simpler to maintain and don\u2019t require any major lubrication system like chain conveyors.\r\n\u2022Their reliability has been proved over a long period by its use in the industry.\r\n\r\n\r\n\u2022Environmentally more acceptable.\r\n\u2022Low labor and low energy requirements.\r\n\u2022Unlike screw conveyors, belt conveyors can be easily used for performing processes functions in a production line.\r\n\u2022It\u2019s rotated at 360 degree\r\n.","headline":"360\u00b0 ROTATING CONVEYOR BELT WITH UP-DOWN MECHANISM","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-12","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/360C2B0ROTATINGCONVEYORBELTWITHUP-DOWNMECHANISM-300x247.jpg","height":247,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-development-of-air-caster/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2016/11/aircaster-min-300x149.png')"></div><span class="sr-only">link to Design And Development of Air Caster -Mechanical Project</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-development-of-air-caster/">Design And Development of Air Caster -Mechanical Project</a></p></header><div class="excerpt"><p>Design And Development of Air Caster -Mechanical Project  Air Caster:
An air caster is a pneumatic lifting device used to move heavy loads on flat, non-porous surfaces. Its operation is similar to...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-development-of-air-caster/" aria-label="View Post: Design And Development of Air Caster -Mechanical Project">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design And Development of Air Caster -Mechanical Project","url":"\/\/www.gunkrazy.com\/design-and-development-of-air-caster\/","articleBody":"Design And Development of Air Caster -Mechanical Project\r\n\r\nAir Caster:\r\nAn air caster is a pneumatic lifting device used to move heavy loads on flat, non-porous surfaces. Its operation is similar to a hovercraft, as it uses a thin layer of air as a way to float a very small distance off the ground. Compressed air enters an airbag shaped like a torus, and when the bag is filled it creates an airtight seal with the ground, and forces more air into the center of torus, eventually causing the air to flow over the bag and to raise the load above the ground.\r\n\u00a0\r\nThe compressed air is forced under the airbag, pushing it and the load less than a millimeter off the ground.\r\n\r\n\u00a0\r\n\r\nAbstract:-\r\nMaterial handling equipment are widely used in industry to handle the heavy process equipment\u2019s like boiler, end shield and for movement of heavy materials and machineries.\r\n\r\nThis dissertation work contributes for the development of a material handling equipment, which is use for movement of heavy loads so, for this application, air caster is designed because of its feature like easily movable heavy loads and positional accuracy in movement.\u00a0The present work includes design and modeling of 100kg air caster. The components of air caster like\u00a0base plate, load landing plate form, air bag, supporting rings. The selection of the sub components like connectors, nipples, hose pipe, elbows, five way air junction, fasteners are taken standard.\u00a0Also 3D components and assembly drawing of air caster have been prepared by using auto desk inventor software.\r\n\r\n\r\n\r\n\r\nDesign And Development of Air Caster\r\n\r\n\u00a0\u00a0\r\n\r\n\r\n\r\n\r\nProblem Definition\r\n\r\n \tTo develop a flexible material handling equipment for movement of the heavy loads by the application of small effort\r\n \tTo develop such material handling equipment which does not damage the floor.\r\n \tTo carried out the design, part modeling and development of 100kg air caster.\r\n\r\nWorking principle :\r\n\r\n\u00a0\r\nStage-1 Air filling\r\nWorking Of Air caster\r\nStage-2 Air bag inflation\r\nWorking Of Air caster\r\n\r\n\r\nStage-3 Air Escapes and Air film formation\r\n\r\n\r\n\r\n\r\nWorking Of Air caster\r\n\r\n\u00a0\r\nDesign Of Air Caster:\r\n\r\n\r\n\r\nThe general procedure to solve a design problem is as follows:\r\n\u00a0\r\n1. Need of Air Caster\r\nThe air caster is selected for specific job movement application is due to the following reason.\r\nNot availability of crane.\r\nLow floor loading\r\nLeast cost movement.\r\nOmni directional movement can achieve.\r\n\u00a0\r\n2. Job Parameters.\r\nWeight -100 kg (gross weight)\r\nJob size - less then 1000x1000mm.\r\n\r\n\u00a0\r\n\r\nCONCLUSION\r\n\u2022After following design procedure we got system parameters as\u2026\u2026\u2026.\r\nPressure requirement :- 13psi\r\nBase plate:- 1000 x1000x5mm\r\nLoad landing platform:-1000x1000x12mm\r\nCentre plate:- dia75mm\r\nSupporting ring:- dia 250mm internal\r\n\u00d8310mm outer\r\nAir escaping holes in air bag:-dia 1.97mm\r\nFasteners:- M6 and M8\r\nElbows, hose pipe, air conveying pipe:-3\/8 inch\r\n\u2022As the system is designed for 100kg\u2019s(gross),but after taking performance trial we\r\ngot that the system can efficiently works even with 120kg\u2019s(gross).\r\n\r\n\u00a0","headline":"Design And Development of Air Caster -Mechanical Project","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2016-11-11","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2016\/11\/aircaster-min-300x149.png","height":149,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=255">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=254"><span class="screen-reader-text">Page </span>254</a> <a class="page-numbers" href="?page_num=255"><span class="screen-reader-text">Page </span>255</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>256</span> <a class="page-numbers" href="?page_num=257"><span class="screen-reader-text">Page </span>257</a> <a class="page-numbers" href="?page_num=258"><span class="screen-reader-text">Page </span>258</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=257">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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