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Process , Equipment , Application</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/orbital-welding-process-equipment-application/">Orbital Welding &#8211; Process , Equipment , Application</a></p></header><div class="excerpt"><p>Orbital Welding - Process , Equipment , Application
What is Orbital Welding ?  Orbital welding is a specialized area of welding whereby the arc is rotated mechanically through 360° (180 degrees...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/orbital-welding-process-equipment-application/" aria-label="View Post: Orbital Welding &#8211; Process , Equipment , Application">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Orbital Welding &#8211; Process , Equipment , Application","url":"\/\/www.gunkrazy.com\/orbital-welding-process-equipment-application\/","articleBody":"Orbital Welding - Process , Equipment , Application\r\nWhat is Orbital Welding ?\r\n\r\nOrbital welding is a specialized area of welding whereby the arc is rotated mechanically through 360\u00b0 (180 degrees in double up welding) around a static workpiece, an object such as a pipe, in a continuous process. The process was developed to addresses the issue of operator error in gas tungsten arc welding processes (GTAW). In orbital welding, computer-controlled process runs with little intervention from the operator. The process is used specifically for high quality repeatable welding.\r\n\r\nOrbital welding was first used in the 1960`s when the aerospace industry recognized the need for a superior joining technique for aerospace hydraulic lines. A mechanism was developed in which the arc from a tungsten electrode was rotated around the tubing weld joint. The arc welding current was regulated with a control system thus automating the entire process. The result was a more precision and reliable method than the manual welding method it replaced. \r\nOrbital welding became practical for many industries in the early 1980`s when combination power supply \/ control systems were developed that operated from 110 V AC and were physically small enough to be carried from place to place on a construction site for multiple in-place welds. Modern day orbital welding systems offer computer control where welding parameters for a variety of applications can be stored in memory and called up when needed for a specific application. The skills of a certified welder are thus built into the welding system, producing enormous numbers of identical welds and leaving significantly less room for error or defects.\r\n\r\nSee More :\u00a0Basic Of Welding : Symbols And Charts\r\n\r\nOrbital Welding Equipment\r\n\r\nIn the orbital welding process, tubes \/ pipes are clamped in place and an orbital weld head rotates an electrode and electric arc around the weld joint to make the required weld. An orbital welding system consists of a power supply and an orbital weld head.\r\n\r\nPower Supply: The power supply \/ control system supplies and controls the welding parameters according to the specific weld program created or recalled from memory. The power supply provides the control parameters, the arc welding current, the power to drive the motor in the weld head and switches the shield gas (es) on \/ off as necessary.\r\n\r\nWeld Head: Orbital weld heads are normally of the enclosed type and provide an inert atmosphere chamber that surrounds the weld joint. Standard enclosed orbital weld heads are practical in welding tube sizes from 1\/16 inch (1.6mm) to 6 inches (152mm) with wall thickness` of up to 0.154 inches (3.9mm) Larger diameters and wall thickness` can be accommodated with open style weld heads.\r\n\r\n Orbital Welding - Process , Equipment , Application\r\n\r\nIndustries and Applications for Orbital Welding\r\n\r\nAerospace: As noted earlier, the aerospace industry was the first industry to recognize the requirement for orbital welding. The high-pressure systems of a single plane can have over 1,500 welded joints, all automatically created with orbital equipment.\r\n\r\nBoiler Tube: Boiler tube installation and repairs offer a perfect application for orbital welding. Compact orbital weld heads can be clamped in place between rows of heat exchanger tubing where a manual welder would experience severe difficulty making repeatable welds.\r\n\r\nFood, Dairy and Beverage Industries: The food, dairy and beverage industries require consistent full penetration welds on all weld joints. Most of these tubing \/ piping systems have schedules for cleaning and sterilization in place. For maximum piping system efficiency the tubing must be as smooth as possible. Any pit, crevice, crack or incomplete weld joint can form a place for the fluid inside the tubing to be trapped and form a bacteria harbor.\r\n\r\nNuclear Piping: The nuclear industry with its severe operating environment and associated specifications for a high quality weld has long been an advocate of orbital welding.\r\n\r\nOffshore Applications: Sub-sea hydraulic lines use materials whose properties can be altered during the thermal changes that are normal with a weld cycle. Hydraulic joints welded with orbital equipment offer superior corrosion resistance and mechanical properties.\r\n\r\nPharmaceutical Industry: Pharmaceutical process lines and piping systems deliver high quality water to their processes. This requires high quality welds to ensure a source of water from the tubes that is uncontaminated by bacteria, rust or other contaminant. Orbital welding ensures full penetration welds with no overheating occurring that could undermine the corrosion resistance of the final weld zone.\r\n\r\nSemiconductor Industry: The semiconductor industry requires piping systems with extremely smooth internal surface finish in order to prevent contaminant buildup on the tubing walls or weld joints. Once large enough, a build up of particulate, moisture or contaminant could release and ruin the batch process.\r\n\r\nTube\/Pipe Fittings, Valves and Regulators: Hydraulic lines and liquid and gas delivery systems all require tubing with connector fittings. Orbital systems provide a means to ensure high productivity of welding and improved weld quality. Sometimes the tubing may be welded in place to a valve or regulator body. Here the orbital weld head provides the ability to produce high quality welds in applications with restricted access to the weld joint.\r\n\r\nAdvantages Of Orbital Welding Equipment\r\n\r\nThere are many reasons for using orbital welding equipment. The ability to make high quality, consistent welds repeatedly at a speed close to the maximum weld speed offer many benefits to the user:\r\n\r\n \tProductivity. An orbital welding system will drastically outperform manual welders, many times paying for the cost of the orbital equipment in a single job.\r\n \tQuality. The quality of a weld created by an orbital welding system with the correct weld program will be superior to that of manual welding. In applications such as semiconductor or pharmaceutical tube welding, orbital welding is the only means to reach the weld quality requirements.\r\n \tConsistency. Once a weld program has been established an orbital welding system can repeatedly perform the same weld hundreds of times, eliminating the normal variability, inconsistencies, errors and defects of manual welding.\r\n \tOrbital welding may be used in applications where a tube or pipe to be welded cannot be rotated or where rotation of the part is not practical.\r\n \tOrbital welding may be used in applications where access space restrictions limit the physical size of the welding device. Weld heads may be used in rows of boiler tubing where it would be difficult for a manual welder to use a welding torch or view the weld joint.","headline":"Orbital Welding &#8211; Process , Equipment , Application","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-09","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/Orbital-Welding-Process-Equipment-Application-min-1-300x199.png","height":199,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-fabrication-power-generating-see-saw-system/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/07/DESIGN-AND-FABRICATION-POWER-GENERATING-SEE-SAW-SYSTEM-300x141.jpg')"></div><span class="sr-only">link to DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-fabrication-power-generating-see-saw-system/">DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM</a></p></header><div class="excerpt"><p>DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM
ABSTRACT
Have you think ever children’s happiness can also generate electricity? Don’t think big, just simply. In this era of technology...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-power-generating-see-saw-system/" aria-label="View Post: DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM","url":"\/\/www.gunkrazy.com\/design-and-fabrication-power-generating-see-saw-system\/","articleBody":"DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM\r\nABSTRACT\r\nHave you think ever children\u2019s happiness can also generate electricity? Don\u2019t think big, just simply. In this era of technology so many technologies are coming in power generation, in those some are expensive so in this point of view, we are thinking we can generate power wherever it is possible. So here we are using simple mechanism and very well-known mechanism that is nothing but see-saw mechanism we all are seen in parks while children are playing that\u2019s why I said children\u2019s happiness also generate electricity. In our proposed model we are generating electricity by using rack and pinion setup and spring coil and our see-saw. This is abundance in every children\u2019s park. Eco friendly project. So we can apply it in every park to lit the park at night also. In some cities they won\u2019t allow the children to play in the park at the dusk time due to not available of electricity. And we can experience the practical knowledge.\r\n\r\nINTRODUCTION \r\n\r\nThe use of fossil fuels and other non-reusable sources of energy must be reduced in order to keep emissions low and alleviate the use of diminishing resources. The idea of human powered generation has been implemented in many different situations. Some examples include hand-crank radios, shaking flashlights, and receiving power from gym equipment. The continuously power generating see-saw is not a human operated. If we keep some rolling weights in one plate of see-saw, that provides continuous movement to equipment. We are not using any kind of dc motor to give input. The aim of the continuously power generating see-saw is to implement a seesaw in a playground where we can harness the energy of kids into real power. The use of playground equipment for a clean source of energy would harness the seemingly endless energy of young children. It would provide them a means to exercise while unknowingly supplying power. Even though I mentioned as power generating by children\u2019s happiness we are using some metallic spheres to movement of see-saw instead of children. Why because children are can\u2019t play all over the day.\r\n\r\n2D LAYOUT WORKING PRINCIPLE\r\n\r\nDESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM\r\n\r\nOur proposed model \u201cpower generating see-saw\u201d mainly consists of two spring coils, two rack and pinion setup, metallic spheres and our see-saw. First of all, we need to attach spring coil and rack pinion setup to each side of bottom of the seat.\r\nWhen we place some metallic spheres, due weight of those spheres one side will go downward. Then spring will have compressed and stores the potential energy of seat. Then spring will retract by newton\u2019s third law (every action has equal and opposite reaction) then our see-saw seat will move upward, when moved upward the metallic spheres those are kept in seat will be rolled to the opposite seat of the see-saw, it will cause the up and down motion of the another seat of the see-saw. Like this it will continue. While it continuously moving upward and downward the rack will move continuously due to motion of rack our pinion will rotate, by rotation of pinion our dc generator will rotate which mounted on the same shaft of the pinion. Like this we can get continuously electricity and we can store it in battery to lit the park areas or other applications also.\r\n\r\nADVANTAGES\r\n\r\n \tEasy fabrication\r\n \tLow cost\r\n \tEco-friendly\r\n \tNo person need to maintain after given input\r\n \tLess space occupies\r\n\r\nAPPLICATIONS\r\n\r\n \tAll park areas\r\n \tWe can glow all park surrounded street lights","headline":"DESIGN AND FABRICATION POWER GENERATING SEE-SAW SYSTEM","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-07","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/DESIGN-AND-FABRICATION-POWER-GENERATING-SEE-SAW-SYSTEM-300x141.jpg","height":141,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-analysis-of-blanking-and-piercing-die-punch/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/07/Design-and-Analysis-of-Blanking-and-Piercing-die-punch-300x196.jpg')"></div><span class="sr-only">link to Design and Analysis of Blanking and Piercing die punch</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-analysis-of-blanking-and-piercing-die-punch/">Design and Analysis of Blanking and Piercing die punch</a></p></header><div class="excerpt"><p>Design and Analysis of Blanking and Piercing die punch - Mechanical Project
Abstract - The sheet metal working processes are widely used in almost all industries like automotive, defense, medical...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-analysis-of-blanking-and-piercing-die-punch/" aria-label="View Post: Design and Analysis of Blanking and Piercing die punch">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Analysis of Blanking and Piercing die punch","url":"\/\/www.gunkrazy.com\/design-and-analysis-of-blanking-and-piercing-die-punch\/","articleBody":"Design and Analysis of Blanking and Piercing die punch - Mechanical Project\r\nAbstract - The sheet metal working processes are widely used in almost all industries like automotive, defense, medical and mechanical industries. The major advantage for using metal working process is to improve production rate and to reduce the cost per piece. Nowadays many people are working for developing die punches with innovative ideas. This project is also based on new design for die punch. The project mainly focuses on different operations done on single setup of die punch in a single stroke, presently these operations are done\r\non three separate setups which leading to reduce the production rate and increasing cycle time with cost as well.\r\n\r\nThe theoretical calculations were done for calculating cutting force, tonnage required, Von-Mises stresses, fatigue life, buckling load and total deformation. The 3D parts are modeled in CATIA-v5 and saved in .stp file format so that it can be imported from any of the analysis software. As per the companies requirement cad drawings are drawn in AUTOCAD software. The various analyses like Von-Mises stress analysis, fatigue life, are carried out on Ansys 14.0 workbench analysis software and results are compared with theoretical results. The results are within 5% of allowable limit.\r\n\r\nINTRODUCTION\r\nForming processes like Piercing, Blanking, stamping and bending are very widely used in the making of sheet metal parts and it assembles different processes to manufacture sheet metal parts. Piercing and Blanking are metal shearing processes in which the input sheet material is sheared to a destination shape. In blanking, the blanked piece of material is the product and while in piercing, the material that is blanked is scrap while the remaining part of the strip is the product, as shown in the Figure. In this project, blanking and piercing are used to produce component. Blanking is one of the processes in which the sheet undergoes brutal deformation since the sheet metal is separated to have the\r\nslug and part.\r\n\r\nDesign and Analysis of Blanking and Piercing die punch\r\n\r\nPROBLEM STATEMENT\r\nThe aim of this project is to reduce cycle time of existing process of milling, blanking and drilling operation for component. These all operations need be combined in a single setup of die punch with a proper tool design. The monthly volume of component is 4000 to 6000 nos. Hence company needs cycle time reduction and cost reduction as well on these hinges to meet global competition. The existing\r\ncycle time of operations is approximately 4 minutes. After the implementation of this project we can expect this to 30 secs.\r\n\r\nDownload Report :\r\n\r\nhttps:\/\/irjet.net\/archives\/V4\/i5\/IRJET-V4I5697.pdf","headline":"Design and Analysis of Blanking and Piercing die punch","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/Design-and-Analysis-of-Blanking-and-Piercing-die-punch-300x196.jpg","height":196,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-fabrication-of-cmm-inspection-fixture-mechanical-project/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/07/Design-and-Fabrication-Of-CMM-inspection-Fixture-Mechanical-project-300x195.jpg')"></div><span class="sr-only">link to Design and Fabrication Of CMM inspection Fixture &#8211; Mechanical project</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-fabrication-of-cmm-inspection-fixture-mechanical-project/">Design and Fabrication Of CMM inspection Fixture &#8211; Mechanical project</a></p></header><div class="excerpt"><p>Design and Fabrication Of CMM inspection Fixture - Mechanical project
ABSTRACT  A fixture is a mechanism used in manufacturing to hold and clamping a connection of wind mill, position it...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-of-cmm-inspection-fixture-mechanical-project/" aria-label="View Post: Design and Fabrication Of CMM inspection Fixture &#8211; Mechanical project">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Fabrication Of CMM inspection Fixture &#8211; Mechanical project","url":"\/\/www.gunkrazy.com\/design-and-fabrication-of-cmm-inspection-fixture-mechanical-project\/","articleBody":"Design and Fabrication Of CMM inspection Fixture - Mechanical project\r\nABSTRACT \r\n\r\nA fixture is a mechanism used in manufacturing to hold and clamping a connection of wind mill, position it correctly with respect to a CMM inspection machine probe. In CMM inspection fixture, minimizing alignment time and get stability due to clamping and essential to maintain the inspection accuracy .Setting the job and it\u2019s alignment in manually with magnetic v block so it is time consuming process, so reduction the setting time and alignment time etc. is a main aim of the process. Fixture reduce setting time, increase the accuracy and best accuracy of inspection is possible.\r\n\r\nINTRODUCTION \r\n\r\nWhen the job is inspected on CMM lots of time is spent for setting of job and alignment. This reduces the productivity also if there is misalignment of job it affects the accuracy of inspection. There for in order to avoid the misalignment and improve accuracy of inspection the inspection fixture is used. Inspection fixture sets the job in proper direction so we can make program for inspection and automatically inspection is carried out by CMM. This minimizes the manual work and setting time thus productivity can be increased. Design and manufacture inspection fixture to minimize setting time and improve accuracy. Currently. Marvelous Machinist use one magnetic V-block to support the connection vertically and the inspections done manually that is by using joystick. The major problem in this method is more setting time, the time required for setting the job perfectly vertical is more.\r\nAccuracy of CMM inspection depends on the number of points taken by probe of CMM. Another drawback of this method is probe of CMM can\u201ft taken point near V-block and are under the V-block this affects directly the\u00a0accuracy of inspection. One more drawback of this method is misalignment. In this method there is possibility of misalignment and it takes more time for alignment which directly affects the productivity.\r\n\r\nProblem definition \r\n\r\nWhen the job is inspected on CMM lots of time is spent for setting of Job and alignment. This reduces the productivity also if there is Misalignment of job it affects the accuracy of inspection. There for e in order to avoid the misalignment and improve accuracy of inspection the Inspection fixture is used. Inspection fixture sets the job in proper direction so we can make program for inspection and automatically inspection is carried out by CMM. This minimizes the manual work and setting time thus productivity can be increased. Design and manufacture inspection fixture to minimize setting time and improve accuracy.\r\n\r\n Design and Fabrication Of CMM inspection Fixture - Mechanical project\r\n\r\nCONCLUSION \r\n\r\nWe have designed and fabricate an inspection fixture for Inspections of \u201econnections\u201f of windmills . This can be used for five different components .This will increase accuracy of inspection and Productivity by reducing misalignment, reducing setting time and decrease inspection time by 60% per job.\r\n\r\nReference and Download :\r\n\r\nDesign and Fabrication Of CMM inspection Fixture - Mechanical project","headline":"Design and Fabrication Of CMM inspection Fixture &#8211; Mechanical project","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/Design-and-Fabrication-Of-CMM-inspection-Fixture-Mechanical-project-300x195.jpg","height":195,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/advantages-rolling-contact-bearing/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/07/rolling-contact-bearing-284x300.jpg')"></div><span class="sr-only">link to Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/advantages-rolling-contact-bearing/">Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings</a></p></header><div class="excerpt"><p>Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings
Introduction:  In rolling contact bearings, the contact between the bearing surfaces is rolling instead of...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/advantages-rolling-contact-bearing/" aria-label="View Post: Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings","url":"\/\/www.gunkrazy.com\/advantages-rolling-contact-bearing\/","articleBody":"Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings\r\nIntroduction:\r\n\r\nIn rolling contact bearings, the contact between the bearing surfaces is rolling instead of sliding as in sliding contact bearings. The ordinary sliding bearing starts from rest with practically metal-to-metal contact and has a high coefficient of friction. It is an outstanding advantage of a rolling contact bearing over a sliding bearing that it has a low starting friction.\r\n\r\nThe ball and roller bearings consist of an inner race which is mounted on the shaft or journal and an outer race which is carried by the\r\nhousing or casing. In between the inner and outer race, there are balls or rollers as shown in Fig. A number of balls or rollers are used\r\nand these are held at proper distances by retainers so that they do not touch each other. The retainers are thin strips and is usually in two parts which are assembled after the balls have been properly spaced. The ball bearings are used for light loads and the roller bearings are used for heavier loads. The rolling contact bearings, depending upon the load to be carried, are classified as :\r\n\r\n(a) Radial bearings, and \r\n\r\n(b) Thrust bearings.\r\n\r\n\r\n\r\nRead More :\u00a0 \u00a0Magnetic Bearing -Working , Advantages and Applications\r\n\r\nRolling Element Bearing :\r\n\r\nIn rolling element bearings, friction and wear are low, so we require lesser quantity of lubricant. These bearings work with elastohydrodynamic mechanism. Low friction &amp; moderate lubricant requirements are two important advantages of rolling bearings. Additionally, these bearings are mass produced therefore, are cost effective. These bearings are purchased in standard sizes instead of being customized by individual designer. The bearings are selected from catalogues of bearing. But very large size bearings, which are specially designed, are often very costly; so selection of bearing is important for proper life of bearing. One of the important bearing selection criterions is retainer (Fig), which is required to maintain constant angular distance between rolling elements. But due to retainer, sliding (friction) increases and lesser number of rolling elements (means lesser load carrying capacity) can be arranged.\r\n\r\nAdvantages of Rolling Contact Bearings \r\n\r\n1. Low starting and running friction except at very high speeds.\r\n\r\n2. Ability to withstand momentary shock loads.\r\n\r\n3. Accuracy of shaft alignment.\r\n\r\n4.Low cost of maintenance, as no lubrication is required while in service.\r\n\r\n5. Small overall dimensions.\r\n\r\n6. Reliability of service.\r\n\r\n7. Easy to mount and erect.\r\n\r\n8. Cleanliness.\r\n\r\nDisadvantages\r\n\r\n1. More noisy at very high speeds.\r\n\r\n2. Low resistance to shock loading.\r\n\r\n3. More initial cost.\r\n\r\n4. Design of bearing housing complicated.","headline":"Advantages and Disadvantages of Rolling Contact Bearings Over Sliding Contact Bearings","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/rolling-contact-bearing-284x300.jpg","height":300,"width":284},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-fabrication-of-pedigree-making-machine/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/07/Design-and-Fabrication-of-Pedigree-Making-Machine-Mechanical-Project.-300x242.jpg')"></div><span class="sr-only">link to Design and Fabrication of Pedigree Making Machine</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-fabrication-of-pedigree-making-machine/">Design and Fabrication of Pedigree Making Machine</a></p></header><div class="excerpt"><p>Design and Fabrication of Pedigree Making Machine - Mechanical Project.
ABSTRACT  Drinking juice never made us realize that how much fruit pulp is getting wasted. If we can utilize that pulp for...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-of-pedigree-making-machine/" aria-label="View Post: Design and Fabrication of Pedigree Making Machine">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Fabrication of Pedigree Making Machine","url":"\/\/www.gunkrazy.com\/design-and-fabrication-of-pedigree-making-machine\/","articleBody":"Design and Fabrication of Pedigree Making Machine - Mechanical Project.\r\nABSTRACT\r\n\r\nDrinking juice never made us realize that how much fruit pulp is getting wasted. If we can utilize that pulp for some other purpose by decreasing its moisture content which is responsible for decaying of things it would be of great benefit. Pulp to pedigree deals with heating of pulp to reduce its moisture content and then grinding it to make pedigree which can be fed to the animals. This machine not only reduces the moisture but also helps in storing of pulp. Further, the dried pulp is finely grinded. This pulp then can be readily utilized in the form of pedigree to cattle animals and help saving useful pulp from getting wasted.\r\n\r\nINTRODUCTION\r\nLivestock play an integral role in the livelihood of poor farmers by providing economic, social and food security. Taking 2010 as the base year, percent more milk in 2050, while these values for developing countries will be 116 percent, respectively (FAO, 2011). To meet this demand, huge quantity of feed resources will be required; challenging sustainability of the feed production systems. Already there is a considerable shortage of feed availability in most developing countries The ongoing shift in the cropping pattern from cereals to more remunerative fruit and vegetable crops in many Asian countries will lead to decreased supply of cereals and crop residues for animal feeding. Fruit and vegetable processing, packing, distribution and CZ consumption in the organized sector in India, the Philippines, China and the USA generate approximately 1.81, 6.53, 32.0 and 15.0 million tons of fruit and vegetable wastes. Therefore if we can utilize the pulp for some other purpose by decreasing its moisture content which is responsible for decaying of nutrients and proteins. Pulp to pedigree deals with heating of pulp in a heating furnace to reduce its moisture content to permissible level so that its nutrient content does not get affected and then grinding it to make pedigree which can be fed to the animals. This machine not only reduces the moisture but also helps in storing of pulp by reducing the water w of pulp. Further, the dried pulp is finely grinded in a grinder with the help of suitable motor.. This pulp then can be readily utilized in the form of pedigree to cattle animals and help saving useful pulp from getting wasted. 1.1 Problem Statement Here we define the problem statement-\r\nNowadays availability of food for the cattle animals is biggest issue for farmers. The problem is increasing day by day due to environmental conditions like draught. As we know human life is somehow depended upon cattle animals so, it is essential to fulfill the demand of animals. Following are the majorly occurring problem on which our project implies better solution.\r\n\r\nNeed of machine -\r\nFood processing is done to increase the life of food and also the nutrients in it. Long years ago there are some conventional food preserving techniques which are time consuming, complicated and risky. But now days drying methods are used to preserve some food content. In this sun heating is most common method to remove moisture content of food.\r\nFood processing Industries are the one of rising industries but the waste generation is also more. Generally the waste is barrack into ground. To avoid this wastage we can convert it into pedigree for animals.\r\n\r\nConceptual survey -\r\nWe referred four different research papers regarding food processing and conservation of food stock by different methods. We found out the different nutrition sources in various fruits and vegetables which are useful in making of animal feed.\r\n\r\n Design and Fabrication of Pedigree Making Machine\r\n\r\nCONSTRUCTION AND WORKING\r\n\r\nFig shows the simple setup for the pedigree making machine. It consist of the furnace made up of MS sheets. There is a lid for the manually feeding of fruit and the vegetable waste. Inside the furnace compartment A Heater coil and Temperature measuring device are installed which is not visible in the figure. Heating coil is used to heat the pulp and the temperature measuring device is used to monitor the\r\ntemperature inside the furnace. A Exhaust fan is installed near the furnace compartment so as to increase the heat transfer rate by inducing hot air to the furnace. Exhaust Fan is driven by the DC motor. The furnace is followed by the grinder, the household grinder is installed near the furnace. Feeder mechanism is provided is provided to transfer the pulp from furnace to the grinder which operates on the mechanical linkage. To collect the powder form pedigree a collecting vessel is used at the bottom.\r\n\r\nThis setup implies conversion of wet Fruit and Vegetable pulp into useful pedigree which can be totally utilized by farm cattle. This machine consists of Feeding the pulp manually into the furnace. The furnace consists of a heating coil with a blower. This setup induces hot air into the system with the help of blower. In the furnace, drying process of pulp takes place. Blower increases the rate of heat transfer which\r\nin turn decreases the time of reducing the moisture content in the pulp. Monitoring of pulp and temperature inside the furnace can be performed with the help of temperature measuring device and time period for which the pulp is heated. Temperature measuring device is\r\ninstalled inside the furnace.\r\nFurther this dried pulp is forwarded to the grinder with the help of feeder mechanism to grinder where it will be almost converted into powder form. Grinding of pulp will be monitored using the optimum time required for converting dry pulp into almost powder state.\r\n\r\nADVANTAGES\r\n\r\n \tStorage life increases\r\n \tHighly Nutritive Pedigree\r\n \tFruit and Vegetable waste is less Costlier and easily Available\r\n \tSimple Handling\r\n \tLess time Consuming\r\n \tUse of Waste Material\r\n \tPrevents Environmental Pollution\r\n\r\nFUTURE SCOPE\r\n\r\n \tThis machine can further be used to convert large amount of pulp in pedigree.\r\n \tFast working of machine can be achieved by using a high industrial grade heater as this machine has a normal grade heater for furnace.\r\n \tConveyor system can be implemented for automatic loading of pulp in to the furnace area.\r\n \tAutomatic packaging system can be installed at the end of conveyor to package the pulp in packets.","headline":"Design and Fabrication of Pedigree Making Machine","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-07-03","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/07\/Design-and-Fabrication-of-Pedigree-Making-Machine-Mechanical-Project.-300x242.jpg","height":242,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=177">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=176"><span class="screen-reader-text">Page </span>176</a> <a class="page-numbers" href="?page_num=177"><span class="screen-reader-text">Page </span>177</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>178</span> <a class="page-numbers" href="?page_num=179"><span class="screen-reader-text">Page </span>179</a> <a class="page-numbers" href="?page_num=180"><span class="screen-reader-text">Page </span>180</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=179">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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