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Types, Working, parts, Operations, Cutting parameter</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/working-principle-types-of-milling/">Milling Machine &#8211; Types, Working, parts, Operations, Cutting parameter</a></p></header><div class="excerpt"><p>Introduction To Milling Machine :  A milling machine is a machine tool that removes metal as the work is fed against a rotating multipoint cutter. The milling cutter rotates at high speed and it...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/working-principle-types-of-milling/" aria-label="View Post: Milling Machine &#8211; Types, Working, parts, Operations, Cutting parameter">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Milling Machine &#8211; Types, Working, parts, Operations, Cutting parameter","url":"\/\/www.gunkrazy.com\/working-principle-types-of-milling\/","articleBody":"Introduction To Milling Machine :\r\n\r\nA milling machine is a machine tool that removes metal as the work is fed against a rotating multipoint cutter. The milling cutter rotates at high speed and it removes metal at a very fast rate with the help of multiple cutting edges. One or more number of cutters can be mounted simultaneously on the arbor of the milling machine. This is the reason that a milling machine finds a wide application in production work. Milling machine is used for machining flat surfaces, contoured surfaces, surfaces of revolution, external and internal threads, and helical surfaces of various cross-sections.\r\n\r\n\r\nThe milling machine is the main machining operations. In this process, workpiece is fed beside a turning cylindrical tool. The turning tool has of several cutting edges. The milling process is notable as of other machining operations on the foundation of direction between the tool axis with the feed direction, though, in other operations similar to drilling, turning, and so on. The tool is fed in a way parallel to the axis of rotation. Milling machines can also use for slotting, drilling, make a circular profile with gear cutting by having proper attachments.\r\n\r\nThe cutting tool used in milling operation is called milling cutter, which has of numerous edges call teeth. Machine tool to make the milling operations by produce necessary relative movement among workpiece and tool is call milling machine. It gives necessary relative motion under extremely controlled conditions.\u00a0\r\n\r\n\r\n\r\nWorking Principle of Milling Machine\u00a0\r\n\r\n \tMilling is a metal removal process by means of using a rotating cutter having one or more cutting teeth as illustrated in figure Cutting action is carried out by feeding the workpiece against the rotating cutter. Thus, the spindle speed, the table feed, the depth of cut, and the rotating direction of the cutter become the main parameters of the process. Good results can only be achieved with well balanced\r\nsettings of these parameters.\r\n \tIn this work is rigidly clamped on the table of the machine while revolving multi teeth cutter mounted either on the spindle or on an arbor. The cutter revolves at high speed and the work is fed slowly past the cutter. The work can be fed vertical, longitudinal, or cross direction. As the work advances, the cutter teeth remove the metal from the work surface to produce the desired shape.\r\n\r\nworking principle of milling machine\r\nMilling Method :\r\nThere are two distinct methods of milling classified as follows:\r\n\r\n1. Up-milling or conventional milling\r\n2. Down milling or climb milling.\r\nUp-milling or conventional milling\r\nIn the up-milling or conventional milling, the metal is removed in the form of small chips by a cutter rotating against the direction of travel of the workpiece. In this type of milling, the chip thickness is minimum at the start of the cut and maximum at the end of the cut. As a result the cutting force also varies from zero to the maximum value per tooth movement of the milling cutter. The major disadvantages of the up-milling process are the tendency of cutting force to lift the work from the fixtures and poor surface finish obtained. But being a safer process, it is a commonly used method of milling.\r\n\r\nup milling and down milling\r\nDown-milling or climb milling\r\nIn this method, the metal is removed by a cutter rotating in the same direction of feed of the workpiece. Chip thickness is maximum at the start of the cut and minimum in the end. In this method, there is less friction involved and consequently less heat is generated on the contact surface of the cutter and workpiece. Climb milling can be used advantageously on many kinds of work to increase the number of pieces per sharpening and to produce a better finish. With climb milling, saws cut long thin slots more satisfactorily than with standard milling. Another advantage is that slightly lower power consumption is obtainable by climb milling since there is no need to drive the table against the cutter.\r\n\r\n\r\n\r\nParts of Milling Machines :\r\n\r\n\r\n\r\nmilling machine parts\r\n\r\nMilling machine Cosists following parts :\r\n\r\n1. Base\r\n\r\nIt is a foundation member and it carries the column at its one end. In some machines, the base is hollow and serves as a reservoir for cutting fluid.\r\n\r\n2. Column\r\n\r\nThe column is the main supporting member mounted vertically on the base. It is box-shaped, heavily ribbed inside and houses all the driving mechanism for the spindle and table feed. The front vertical face of the column is accurately machined and is provided with a dovetail guideway for supporting the knee.\r\n\r\n3. Knee\r\n\r\nThe knee is a rigid grey iron casting which slides up and down on the vertical ways of the column face. An elevating screw mounted on the base is used to adjust the height of the knee and it also supports the knee.\r\n\r\n4. Saddle\r\n\r\nThe saddle is placed on the top of the knee and it slides on guideways set exactly at 90\u00b0 to the column face. The top of the saddle provides guide-ways for the table.\r\n\r\n5. Table\r\n\r\nThe table rests on ways on the saddle and travels longitudinally. A lead screw under the table engages a nut on the saddle to move the table horizontally by hand or power. In universal machines, the table may also be swiveled horizontally. For this purpose the table is mounted on a circular base. The top of the table is accurately finished and T -slots are provided for clamping the work and other fixtures on it\r\n\r\n6. Overhanging arm\r\n\r\nIt is mounted on the top of the column, which extends beyond the column face and serves as a bearing support for the other end of the arbor.\r\n\r\n7. Front brace\r\n\r\nIt is an extra support, which is fitted between the knee and the over-arm to ensure further rigidity to the arbor and the knee.\r\n\r\n8. Spindle\r\n\r\nIt is situated in the upper part of the column and receives power from the motor through belts, gears, and clutches and transmit it to the arbor.\r\n\r\n9. Arbor\r\n\r\nIt is like an extension of the machine spindle on which milling cutters are securely mounted and rotated. The arbors are made with taper shanks for proper alignment with the machine spindles having taper holes at their nose.\r\n\r\nThe arbor assembly consists of the following components.\r\n1. Arbor\r\n2. Spindle\r\n3. Spacing collars\r\n4. Bearing bush\r\n5. Cutter\r\n6. Draw bolt\r\n7. Locknut\r\n8. Key block\r\n9. Set screw\r\n\r\n\r\n\r\n\r\n\r\nClassification Of Milling Machine: Types Of Milling Machine\r\nThe four most common types of manually controlled milling machines are listed below in order of increasing power (and therefore metal removal capability):\r\n\r\n1. Column and knee type milling machines\r\n\r\nUsed for general purpose milling operations, column and knee type milling machines are the most common milling machines. The spindle to which the milling cutter is maybe\r\n\r\n(a) Hand milling machine\r\n(b) Horizontal milling machine\r\n(c) Universal milling machine\r\n(d) Vertical milling machine\r\n\r\n2. Planer milling machine\r\n\r\nPlaner machines are similar to bed type machines but are equipped with several cutters and heads to mill various surfaces.\r\n\r\n\r\n3. Fixed-bed type milling machine\r\n\r\nIn bed type machines, the worktable is mounted directly on the bed, which replaces the knee, and can move only longitudinally. These machines have high stiffness and are used for high production work.\r\n\r\n(a) Simplex milling machine.\r\n(b) Duplex milling machine.\r\n(c) Triplex milling machine.\r\n\r\n4. Machining center machines\r\n\r\nVarious milling machine components are being replaced rapidly with computer numerical control (CNC) machines. These machine tools are versatile and are capable of milling, drilling, boring, and tapping with repetitive accuracy.\r\n\r\n5. Special types of milling machines\r\n(a) Rotary table milling machine.\r\n\r\nRotary table machines are similar to vertical milling machines and are equipped with one or more heads to do face milling operations.\r\n(b) Planetary milling machine.\r\n(c) Profiling machine.\r\n(d) Duplicating machine.\r\n(e) Pantograph milling machine.\r\n(f) Continuous milling machine.\r\n(g) Drum milling machine\r\n(h) Profiling and tracer controlled milling machine\r\n\r\nTracer controlled machines reproduce parts from a master model. They are used in the automotive and aerospace industries for machining complex parts and dies.\r\n\r\n\r\n\r\nMilling machines whose motions are electronically controlled are listed in order of increasing production capacity and decreasing flexibility:\r\n\r\n1. Manual data input milling machines\r\n2. Programmable CNC milling machines\r\n3. Machining centers (tool changer and pallet exchange capability)\r\n4. Flexible Manufacturing Cell and Flexible Manufacturing System\r\n5. Transfer lines\r\n\r\n\r\n\r\nColumn and Knee type milling machine:\r\nMilling Parts: Function of Milling Machine Parts\u00a0\r\n\r\n1. Base: It is a heavy casting on which column and other parts are mounted. It may be bolted to the floor strongly.\r\n2. Column: there are guideways on the front face of the column, on which the knee slides. It houses power transmission units such as gears, belt drives and pulleys to give rotary motion to the arbor. The drive mechanisms are also used to give automatic feed to the handle and table.\r\n3. Knee: It supports the saddle, table, workpiece, and other clamping devices. It moves on the guideways of column. It resists the deflection caused by the cutting forces on the workpiece.\r\n4. Saddle: It is mounted on the knee and can be moved by hand wheel or by power. The direction of travel of the saddle is restricted towards or away from the column face.\r\n5. Table: It is mounted on the saddle and can be moved by a hand wheel or by power. Its top surface is machined accurately to hold the workpiece and other holding devices. It moves perpendicular to the direction of the saddle movement.\r\n6. Arbor: Its one end is attached to the column and the other end is supported by an overarm. It holds and drives different types of milling cutters.\r\n7. Spindle: It gets power from the gears, belt drives, to drive the motor. It has provision to add or remove milling cutters on to the arbor\r\n\r\n\r\n\r\ncolumn and knee type milling machine\r\n\r\n\r\n\r\nDifference between Vertical Milling machine and Horizontal Milling Machine :\r\n\n\n\n\n\tParameterVertical millingHorizontal milling\n\n\n\n\n\t1. Position of arborIt is mounted verticallyIt is mounted horizontally\n\n\n\t2. Spindle and worktableSpindle is vertical and perpendicular to the work tableSpindle is horizontal and parallel to the work table\n\n\n\t3.Cutter movementIt can be moved up and down.It can be moved up and down.\n\n\n\t4.spindle tiltingIt can be tilted for angular milling operationsIt cannot be tilted\n\n\n\t5.OperationsAngular milling, slot milling, T- slot milling, flat milling, etcPlain milling, gear cutting, form milling, gang milling, etc\n\n\n\n\r\nMilling operations\r\n1.Plain milling:- For producing a plain, flat, horizontal surface parallel to the axis of rotation of plain milling cutter.\r\n2. Face milling:- To produce flat surface face milling cutter rotated about an axis perpendicular to work surface\r\n3.Side milling:- Producing flat vertical surface on the side of the workpiece\r\n4. Straddle milling:- Producing flat vertical surfaces on both sides of a workpiece by using two side milling cutters mounted on the same arbor\r\n5. Angular milling:- Producing angular surface on the workpiece other than at right angles to the axis of the milling machine spindle.\r\n6. Gang milling:- Operation of machining several surfaces of a workpiece simultaneously by feeding the table against several cutters having the same or different diameters mounted on the same arbor.\r\n7.Form milling:- Operation of producing irregular contours by using form cutters.\r\n8. Profile milling:- Operation of reproduction of an outline of a template or complex shape of a master die on a workpiece.\r\n9.End milling:- producing a flat surface which may be vertical, horizontal, or at an angle in reference to the table surface.\r\n10.Saw milling :- Producing narrow slots or grooves on the workpiece.\r\n11.Milling keyways, Grooves, slots:- Producing keyways,Grooves, slots in workpiece\r\n12. Gear cutting:- To produce gears\r\n13.Helical milling:- Producing helical flutes or grooves around the periphery of the cylindrical or conical workpiece.\r\n14. Thread milling:- Producing threads by using a single or multiple thread milling cutter.\r\nDifferent types of Milling Cutters :\r\nClassification of Standard milling cutter:\r\n\r\n1) Plain milling cutter\r\na) Light duty\r\nb) Heavy duty\r\nc) Helical\r\n\r\n2) Side milling cutter\r\na) Plain\r\nb) Staggered teeth\r\nc) Half\r\nd) Interlocking\r\n\r\n3) Metal slitting saw\r\na) Plain\r\nb) Staggered teeth\r\n\r\n4) Angle milling cutter\r\na) Single\r\nb) Double\r\n\r\n5) End milling cutter\r\na) Taper shank\r\nb)Straight shank\r\nc)Shell\r\n\r\n6) T-slot milling cutter\r\n7) Woodruff key slot milling cutter\r\n8) Fly cutter\r\n\r\n9) Formed cutter\r\na) Convex\r\nb)concave\r\nc)corner rounding\r\nd) gear cutter\r\ne) thread milling cutter\r\n\r\n10) Tap &amp; reamer cutter\r\n\r\n11) Face milling cutter\r\nIndexing\r\nIndexing is the operation of dividing the periphery of a workpiece into any number of equal parts. For example if we want to make a hexagonal bolt. The Head of the bolt is given hexagonal shape. We do indexing to divide circular workpiece into six equal parts and then all the six parts are milled to an identical flat surface. If we want to cut \u2018n\u201f number of teeth in a gear blank. The circumference of gear blank is divided into \u2018n\u201f number of equal parts and teeth are made by milling operation one by one. The main component used in indexing operation is the universal dividing head.\r\n\r\nFunction Of Indexing Head :\u00a0\r\n\r\nThe function of dividing head is to divide the periphery of a workpiece into any number of equal parts( Indexing). To provides a continuous rotary motion to the job during the helical milling. To set the workpiece in a desired position concerning the machine table. Acts both as a holding as well as supporting devices for the work during the operation.\r\n\r\nIndexing methods\r\n\r\nThere are different indexing methods. These are:\r\n1. Direct indexing\r\n2. Simple indexing\r\n3. Compound indexing\r\n4. Differential indexing\r\n\r\nPlain Indexing: -\r\nIn plain indexing the dividing head spindle is moved by turning the index crank. As the shaft carrying the crank has a single-threaded worm that meshes with the worm gear having 40 teeth, 40 turns of the crank are necessary to rotate the index head spindle though one revolution. To facilitate indexing to fractions of a turn, index plates are used to cover practically all numbers. Index plates with\r\ncircles of holes are as follows:-\r\nPlate No. 1 \u2013 15, 16, 17, 18, 19, 20\r\nPlates No. 2 \u2013 21, 23, 27, 29, 31, 33.\r\nPlate No. 3 \u2013 37, 39, 41, 43, 47, 49.\r\n\r\nWith the three index plate supplied, simple indexing can be used for all divisions up to 50, even numbers up to 100 except 96. The formula for index crank movement is given below:-\r\nIndex Crank Movement = 40\/ N where, N= number of divisions required.\r\n\r\n\r\nuniversal dividing head\r\n\r\n\r\n\r\nSpecification Of Milling:\r\nAlong with the type of milling machine, it has to be specified with its size. Commonly size of a typical milling machine is selected as given below:\r\n\r\n1. Size of worktable with its movement range table length x table width like 900 x 275 mm.\r\nTable movements: Longitudinal travel x Cross x Vertical like 600 x 200 x 400 mm.\r\nOver travels point to maximum movement in a direction.\r\n2. Maximum longitudinal movement and cross feed of the table.\r\n3. Number of feeds presented (give their values).\r\n4. Number of spindle speeds (give their values).\r\n5. The maximum distance the knee can travel.\r\n6. Power of the main drive motor.\r\n7. Number of spindle speeds.\r\n8. Floor space necessary.\r\n9. Total power existing.\r\n10. Spindle nose taper.\r\n11. Net weight.\r\nCutting Parameters in Milling:\r\na) Cutting speed:\r\n\r\nThe cutting speed of a milling cutter is its peripheral linear speed resulting from rotation. It is expressed in meters per minute and is given by formulas\r\n= \u03c0 d n \/ 1000 m\/min\r\n\r\nwhere d is the diameter of the cutter in mm &amp; n is cutter r.p.m.\r\n\r\nb) Feed:\r\n\r\nIt is defined by the distance the work advances under the cutter. Feed is expressed by \u2013 feed per tooth, feed per cutter revolution, and feed per minute. They are related with each other by a formula-\r\n\r\nSm = n * Sr = Z * n * Sz\r\n\r\nwhere Z is no. of teeth, n is r.p.m.\r\n\r\nSz \u2013 Feed per tooth in mm\r\n\r\n1) Feed per tooth ( Sz):- The feed per tooth is defined by the distance the work advances in the time between engagement by the two successive teeth. It is expressed in mm\/tooth of the cutter.\r\n\r\n2) Feed per revolution (Srev):- The feed per cutter revolution is the distance the work advances in the time when the cutter turns through one complete revolution.\r\n\r\n3) Feed per minute ( Sm):- The feed per minute is defined by the distance the work advances in one minute. It expressed in mm\/min\r\n\r\nc) Depth of cut:\r\n\r\nIt is the thickness of the material removed in one pass of the work under the cutter. It is the peripheral distance measured between the original distance and the final surface of the workpiece. It is expressed in mm\r\n\r\nCalculation of Machining Time:\r\n\r\nThe time required to mill a surface for any operation can be calculated from the formula-\r\nT= L \/ ( Sz*Z*n )\r\nwhere T - time required to complete the cut in minutes.\r\nL \u2013 Length of table travel to complete the cut in mm\r\nSz \u2013 Feed per tooth in mm\r\nZ \u2013 No. of teeth in the cutter and n \u2013 the r.p.m. of the cutter\r\n\r\nAlong with the type of milling machine, it has to be specified with its size. Commonly size of a typical milling machine is selected as given below: Type of milling machine\r\n\r\n\r\n\r\n\r\n\r\nMore Resources \/articles\r\nMachine Tool Articles , notes , Interview Que &amp; Ans\r\nMechanical Subjectwise Basic Concept Notes ,Articles","headline":"Milling Machine &#8211; Types, Working, parts, Operations, Cutting parameter","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-04","mainEntityOfPage":"False","dateModified":"June 30, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/milling-machine-parts-300x134.png","height":134,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/classification-types-of-drilling-machine/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2015/12/Tabletopsensitivedrillingmachine-min-218x300.jpg')"></div><span class="sr-only">link to Classification/Types Of Drilling Machine use In Mechanical Workshop</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/classification-types-of-drilling-machine/">Classification/Types Of Drilling Machine use In Mechanical Workshop</a></p></header><div class="excerpt"><p>Classification/Types Of Drilling Machine use In Mechanical Workshop
Types Of Drilling Machine:
 Drilling is  an  operation of making a  circular hole  by  removing a  volume of metal from...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/classification-types-of-drilling-machine/" aria-label="View Post: Classification/Types Of Drilling Machine use In Mechanical Workshop">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Classification\/Types Of Drilling Machine use In Mechanical Workshop","url":"\/\/www.gunkrazy.com\/classification-types-of-drilling-machine\/","articleBody":"Classification\/Types Of Drilling Machine use In Mechanical Workshop\r\nTypes Of Drilling Machine:\r\n\u00a0Drilling is \u00a0an \u00a0operation of making a \u00a0circular hole \u00a0by \u00a0removing a \u00a0volume of metal from the \u00a0job by cutting tool called drill. A drill \u00a0is a rotary end-cutting tool with one or more \u00a0cutting lips \u00a0and \u00a0usually one or more \u00a0flutes for the \u00a0passage of chips \u00a0and \u00a0the \u00a0admission of cutting fluid. A drilling machine is a machine tool designed for drilling holes \u00a0in metals. It is one of the \u00a0most important and \u00a0 versatile machine tools \u00a0in \u00a0a \u00a0workshop. Besides drilling round \u00a0holes, many other operations can \u00a0 also \u00a0be \u00a0performed on \u00a0the \u00a0 drilling machine such \u00a0 as \u00a0counter- boring, countersinking, honing, reaming, lapping, sanding etcTYPES OF DRILLING MACHINE\u00a0\r\n\r\n\r\n1. Portable drilling machine\r\n2. Sensitive drilling machine\r\n3. Upright or column drilling machine\r\n4. Radial drilling machine\r\n5. Gang drilling machine\r\n6. Multi-spindle drilling machine\r\n7. Vertical drilling machine\r\n8. Automatic drilling machine\r\n9. Deep hole drilling machine\r\n\r\nRelated:\u00a0Construction Of Drilling machine and Application Of Drilling Machine\r\n\r\nClassification of drilling machines.\u00a0\r\n\r\n(a) General purpose drilling machines of common use\u00a0\r\n\r\n1. Table top small sensitive drilling machine\u00a0\r\n\r\n \tThese small capacity (Equal Or More Than 0.5 kW) upright (vertical) single spindle drilling machines are mounted (bolted) on rigid table and manually operated using usually small size (\u03c6 More than 10 mm) drills. Fig. typically shows one such machine.\r\n\r\n\u00a0\r\n\r\nTable top small sensitive drilling machine\r\n2. Pillar drilling machine\u00a0\r\n\r\n \tThese drilling machines, usually called pillar drills, are quite similar to the table top drilling machines but of little larger size and higher capacity (0.55 - 1.1 kW) and are grouted on the floor (foundation). Here also, the drill-feed and the work table movement are done manually. Fig. typically shows a pillar drill. These low cost drilling machines have tall tubular columns and are generally used for small jobs and light drilling.\r\n\r\nPillar drilling machine\r\n\r\n3. Column drilling machine\u00a0\r\n\r\n\r\n \tThese box shaped column type drilling machines as shown in Fig. are much more strong, rigid and powerful than the pillar drills. In column drills the feed gear box enables automatic and power feed of the rotating drill at different feed rates as desired. Blanks of various size and shape are rigidly clamped on the bed or table or in the vice fitted on that. Such drilling machines are most widely used and over wide range ( light to heavy) work.\r\n\r\n\r\n\r\nColumn drilling machine\r\n\r\n\r\n4. Radial drilling machine\u00a0\r\n\r\n\r\n\r\n\r\n \t\u00a0This usually large drilling machine possesses a radial arm which along with the drilling head can swing and move vertically up and down as can be seen in Fig.. The radial, vertical and swing movement of the drilling head enables locating the drill spindle at any point within a very large space required by large and odd shaped jobs. There are some more versatile radial drilling machines where the drill spindle can be additionally swivelled and \/ or tilted.\r\n\r\nRadial Drilling Machine\r\n5. CNC column drilling machine\r\n\r\n\r\n \t\u00a0In these versatile and flexibly automatic drilling machine having box column type rigid structure the work table movements and spindle rotation are programmed and accomplished by Computer Numerical Control (CNC). These modern sophisticated drilling machines are suitable for piece or batch production of precision jobs.\r\n\r\n\r\n\r\n\r\n(b) General purpose drilling machines with more specific use.\r\n\r\n1. Hand drills\r\n\r\n\r\n \tUnlike the grouted stationary drilling machines, the hand drill is a portable drilling device which is mostly held in hand and used at the locations where holes have to be drilled as shown in Fig. The small and reasonably light hand drills are run by a high speed electric motor. In fire hazardous areas the drill is often rotated by compressed air.\r\n\r\n\r\n\r\n\r\nHand Drill\r\n\r\n\r\n2. Gang drilling machine\r\n\r\n\r\n\r\n\r\n \tIn this almost single purpose and more productive machine a number (2 to 6) of spindles with drills (of same or different size) in a row are made to produce number of holes progressively or simultaneously through the jig. Fig. schematically shows a typical gang drilling machine.\r\n\r\nSchematic view of a gang drilling machine\r\n\r\n3. Turret (type) drilling machine\u00a0\r\n\r\n\r\n \tTurret drilling machines are structurally rigid column type but are more productive like gang drill by having a pentagon or hexagon turret as shown in Fig. The turret bearing a number of drills and similar tools is indexed and moved up and down to perform quickly the desired series of operations progressively. These drilling machines are available with varying degree of automation both fixed and flexible type.\r\n\r\n\r\n\r\nSchematic view of turret type drilling machine\r\n\r\n\r\n4. Micro (or mini) drilling machine\u00a0\r\n\r\n\r\n\r\n\r\n \tThis type of tiny drilling machine of height within around 200 mm is placed or clamped on a table, as shown in Fig. \u00a0and operated manually for drilling small holes of around 1 to 3 mm diameter in small workpieces.\r\n\r\nPhotographic view of a micro (or mini) drilling machine\r\n\r\n5. Deep hole drilling machine\r\n\r\n\r\n \tVery deep holes of L\/D ratio 6 to even 30, required for rifle barrels, long spindles, oil holes in shafts, bearings, connecting rods etc, are very difficult to make for slenderness of the drills and difficulties in cutting fluid application and chip removal. Such drilling cannot be done in ordinary drilling machines and b ordinary drills.\r\n \tIt needs machines like deep hole drilling machine such as gun drilling machines with horizontal axis which are provided with\r\n\r\n\r\n\r\n\r\n \thigh spindle speed\r\n \thigh rigidity\r\n \ttool guide\r\n \tPressurised cutting oil for effective cooling, chip removal and\r\nlubrication at the drill tip.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nDeep hole drilling machines are available with both hard automation and CNC system.","headline":"Classification\/Types Of Drilling Machine use In Mechanical Workshop","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/Tabletopsensitivedrillingmachine-min-218x300.jpg","height":300,"width":218},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/introduction-to-biomass-gasification-types-gasifier/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2015/12/BIOMASSGASIFICATIONTYPESoFGasifier-300x128.jpg')"></div><span class="sr-only">link to Introduction To Biomass Gasification and Types Of Gasifier</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/introduction-to-biomass-gasification-types-gasifier/">Introduction To Biomass Gasification and Types Of Gasifier</a></p></header><div class="excerpt"><p>Introduction To Biomass Gasification and Types Of Gasifier  Biomass gasification
• One biomass energy based system, which has been proven reliable and had been extensively used for...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/introduction-to-biomass-gasification-types-gasifier/" aria-label="View Post: Introduction To Biomass Gasification and Types Of Gasifier">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Introduction To Biomass Gasification and Types Of Gasifier","url":"\/\/www.gunkrazy.com\/introduction-to-biomass-gasification-types-gasifier\/","articleBody":"Introduction To Biomass Gasification and Types Of Gasifier\r\n\r\nBiomass gasification\r\n\u2022 One biomass energy based system, which has been proven reliable and had been extensively used for transportation and on farm systems during World War II is wood or biomass gasification.\r\n\r\n\u2022 Biomass gasification means incomplete combustion of biomass resulting in production of combustible gases consisting of Carbon monoxide (CO), Hydrogen (H2) and traces of Methane (CH4). This mixture is called producer gas.\u00a0\r\n\r\nProducer gas can be used to run internal combustion engines (both compression and spark ignition), can be used as substitute for furnace oil in direct heat applications and can be used to produce, in an economically viable way.\r\n\r\nWood wastes can be used in \u00a0fuel boiler but the equipment is expensive and energy recovery is low. As a result it is often advantageous to convert this waste into more readily usable fuel from like producer gas.\u00a0 The price of petroleum fuels is high or where supplies are unreliable the biomass gasification can provide an economically viable system \u2013 provided the suitable biomass feedstock is easily available. During both world wars and particularly World War II, shortage in petroleum supplies led to widespread introduction of gasification.\r\n\r\nThe production of generator gas (producer gas) called gasification, is partial combustion of solid fuel (biomass) and takes place at temperatures of about 10000C. The reactor is called a gasifier.\u00a0 The combustion products from complete combustion of biomass generally contain nitrogen, water vapor, carbon dioxide and surplus of oxygen. However in gasification where there is a surplus of solid fuel (incomplete combustion) the products of combustion are combustible gases like Carbon monoxide (CO), Hydrogen (H2) and traces of Methane and non useful products like tar and dust. The key to gasifier design is to create conditions such that a) biomass is reduced to charcoal and, b) charcoal is converted at suitable temperature to produce CO and H2.\u00a0\r\nTypes of gasifier\u00a0\r\nSince there is an interaction of air or oxygen and biomass in the gasifier, they are classified according to the way air or oxygen is introduced in it.\u00a0\r\n\r\nThere are three types of gasifiers Downdraft, Updraft and Crossdraft.\u00a0\r\n\u00a0\r\n\r\n\r\nTypes Of Gasifiers\r\n\r\n\r\n\r\nThe choice of one type of gasifier over other is dictated by the fuel, its final available form, its size, moisture content and ash content. therefore, the advantages and disadvantages generally found for various classes of gasifiers.\u00a0\r\n\r\n\r\nComparison Of Various Types of Gasifires:\r\n\r\n1) Updraft Gasifiers:\r\n\r\n\r\n \tAdvantages: Small pressure drop, Good thermal efficienty, Little tendency towards slag formation.\r\n \tDisadvantages: Great sensitivity to tar and moisture and moisture content of fuel, Relatively long time required for start up of IC engine, Poor reaction capability with heavy gas load.\r\n\r\n2) Downdraft Gasifiers:\r\n\r\n\r\n\r\n \tAdvantages: Flexible adaptation of gas production to load, Low sensitivity to charcoal dust and tar content of fuel.\r\n \tDisadvantages: Design tends to be tall, Not feasible for very small particle size of fuel.\r\n\r\n3) CrossDraft Gasifiers:\r\n\r\n\r\n\r\n \tAdvantages: Short design height, Very fast responce time to load, Flexible gas production.\r\n \tDisadvantages: Very high sensitivity to slag formation, High Pressure Drop.\r\n\r\nApplications of producer gas:\r\n\r\nThe combustible gases from the gasifier can be used\u00a0\r\n\r\na) in internal combustion engines,\u00a0\r\nb) for direct heat applications and\u00a0\r\nc) as feedstock for production of chemicals like methanol.\u00a0\r\nHowever in order for the gas to be used for any of the above applications it should be cleaned of tar and dust and be cooled.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nMore Resources \/articles\r\n\r\n\r\n\r\nRAC \/ HVAC - Articles , Notes , Que and Answers\r\nThermal Engineering - Articles , Notes , Interview Q &amp; A\r\nMechanical Subjectwise Basic Concept Notes ,Articles","headline":"Introduction To Biomass Gasification and Types Of Gasifier","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/BIOMASSGASIFICATIONTYPESoFGasifier-300x128.jpg","height":128,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/introduction-to-erp-enterprise-resource/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2015/12/introductiontoERPdiagram-min-300x176.png')"></div><span class="sr-only">link to Introduction To ERP [Enterprise Resource Planning]</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/introduction-to-erp-enterprise-resource/">Introduction To ERP [Enterprise Resource Planning]</a></p></header><div class="excerpt"><p>Introduction To ERP [Enterprise Resource Planning]
ERP [Enterprise Resource Planning]
ERP is defines as an integrated software package which integrate all the department of an organization. Several...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/introduction-to-erp-enterprise-resource/" aria-label="View Post: Introduction To ERP [Enterprise Resource Planning]">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Introduction To ERP [Enterprise Resource Planning]","url":"\/\/www.gunkrazy.com\/introduction-to-erp-enterprise-resource\/","articleBody":"Introduction To ERP [Enterprise Resource Planning]\r\nERP [Enterprise Resource Planning]\r\nERP is defines as an integrated software package which integrate all the department of an organization. Several department of an organization are marketing, sales, finance, production etc. Since an ERP package integrates these entire departments, thus the performance of an organization will be improved. It is used to manage the important part of business including product planning, purchasing, maintaining inventories, customer service etc.\r\n\r\n\u00a0Every department has its own computer system optimized for their particular work but an ERP system combines them all together into a single computer through integrated system approach. In short ERP system provides a single database where business transaction are recorded, processed, monitored and reported.\r\nERP system does not replace the computer of a particular department rather it integrates all the department of an organization into a single computer and provides a flexible database.\r\n\r\n\r\n\r\n\r\n\r\nERP Basic Components and Modules\r\n\r\n\r\n\r\n\r\nBenefits of an ERP System or reasons for growth of ERP\r\n\r\n\r\n \tEffective utilization of resources.\u00a0\r\n \tImprovement in business performance.\r\n \tReduction of inventory due to JIT approach.\r\n \tIntegration of information i.e. integration of all the department of an organization.\u00a0\r\n \tSharing of common data and information.\u00a0\r\n \tGlobal Adaptation .\r\n \tImprovement in the quality of the product at the same price.\r\n \t\u00a0ERP targeted all types of business organization whether large business or small business organization\r\n \tLowers the total cost in supply chain management through JIT approach.\r\n \tEliminate limitation in legacy system i.e. traditional system\r\n \tOrder fulfillment improvement\r\n \tImprovement in customer service.\u00a0\r\n\r\nSteps in implementation of an ERP package:\r\n\r\n\r\n \tEstablishing securities\r\n \tMigrating the data from old system to new system and ensure that data to be migrated is accurate and authentic.\r\n \tBuilding interfaces to other system like office system.\r\n \tUser training: Training of the user can be started at the tine of test run and user of different department are to be trained in there respective areas. \u00a0It includes: logging in and out, getting to know the system, trying sample transaction in the entire department.\r\n \tParallel run: Under this business transaction are carried on both new system as well as old system and the implementation team take care of any problem or errors which comes to the light of parallel run.\r\n \tUser documentation: It is different from general documentation. It includes how to carry out transaction.\r\n \tPost implementation: It generally involves queries from user and minor changes can be possible in the formats.\r\n \tSystem monitoring and fine tuning: IT peoples monitors system closely to see performance aspects so that end user can get the full benefits of ERP system.\r\n\r\n\r\n\r\n\r\nMore Resources \/articles\r\nManufacturing Technology Notes , Articles\r\nMechanical Subjectwise Basic Concept Notes ,Articles\r\n\r\n\r\n\r\n&nbsp;","headline":"Introduction To ERP [Enterprise Resource Planning]","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-04","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/introductiontoERPdiagram-min-300x176.png","height":176,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/fabrication-of-pneumatic-mobile-crane/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2015/12/pneumaticmobilecranemechanicalproject-300x173.png')"></div><span class="sr-only">link to Fabrication Of Pneumatic Mobile Crane Mechanical Project</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/fabrication-of-pneumatic-mobile-crane/">Fabrication Of Pneumatic Mobile Crane Mechanical Project</a></p></header><div class="excerpt"><p>Fabrication Of Pneumatic Mobile Crane Mechanical Project
PNEUMATIC MOBILE CRANE
SYNOPSIS
 This project deals with the fabrication of pneumatic mobile crane. The aim of this project work is to...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/fabrication-of-pneumatic-mobile-crane/" aria-label="View Post: Fabrication Of Pneumatic Mobile Crane Mechanical Project">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Fabrication Of Pneumatic Mobile Crane Mechanical Project","url":"\/\/www.gunkrazy.com\/fabrication-of-pneumatic-mobile-crane\/","articleBody":"Fabrication Of Pneumatic Mobile Crane Mechanical Project\r\nPNEUMATIC MOBILE CRANE\r\nSYNOPSIS\r\n\u00a0This project deals with the fabrication of pneumatic mobile crane. The aim of this project work is to acquire practical knowledge in the field of material handling equipment. The project work is concerned with the fabrication of the portable jib crane. This machine is very useful for lifting and transporting heavy jobs upto two tons for all types of jobs such as automobile repairs and service shops of central workshops, production industries, material handling units etc.\r\nINTRODUCTION\r\nThe very essence of our economic life and growth is dependent in a great part upon the continued improvement and development of the electronic and mechanical fields. To aid these fields, we have PNEUMATIC MOBILE CRANE, Mechanical type, which can be widely used to lift the products like less weight or heavy weigh blocks, machines, workpieces and etc. Extreme care should be taken while lifting the load in the jib crane layout. The movable (or) mobile type jib Crane is used to lift any same or identical workpieces with mechanical arrangement in easy way.\r\nADVANTAGES\r\nIts advantage over conventional systems are listed below\r\n1. Compact:\r\n-Because of high speed and pressure capabilities they have a very small weight to power output ratio.\r\n2. Predictable performance:\r\n-Losses are minimum due to less number of moving parts and so gives expected performance.\r\n3. Noise vibration control:\r\n-Due to elegant and simple control systems, it does silent operation and no vibration is produced.\r\n4. Longer life\r\n5. Flexibility\r\n6. Efficient and dependable.\r\n7. Simple installation.\r\n8. Easy maintenance.\r\n\r\nLIMITATIONS\r\n\r\n1. The life of the parts, like seals, packing and gaskets etc., are very short. But they are\r\nessential to prevent leakage.\r\n2. Cost of this system becomes costlier.\r\n\r\nPROJECT PLANNING\r\n\u00a0\r\nBefore starting any project, its planning is done; planning is a very important task and should be taken up with great care, as the efficiency of the whole project depends largely upon the planning. While planning the project each and every detail should be worked out in anticipation and all the relative provisions should be carefully considered in advance. Project planning consists of the following steps.\r\nPROJECT CAPACITY\r\nThe capacity of the project work must be decided considering the amount of money to be invested and the availability of materials and machines.\r\nDESIGN AND DRAWING\r\nDiagram Of Fabrication Of Pneumatic Mobile Crane\r\n\r\n&nbsp;\r\n\r\n\u00a0Having been decided about the project to be manufactured, it must be designed. The work of the design should be done very carefully considering all the relevant factors. After designing the project, its detailed drawings are prepared so that no doubts are left for future. Detailed specifications of the raw materials and finished products should be decided carefully along with the specifications of the machine required for their manufacture. This project work is designed by considering all the particle difficulties while fabricating, in advance.\r\nMATERIALS REQUIREMENT\r\n\u00a0\r\nThe list of the material requirement is prepared from the drawings. \u201cThis list is known as the \u201cBILL OF MATERIALS\u201d. This can be passed to the storekeeper and the required materials are taken from the store under permission of the storekeeper.\r\nOPERATION PLANNING\r\n\u00a0\r\nNext work of planning is to select the best method of manufacture, so that wastage of raw material, idle time of the man and machinery and total manufacture time are restricted. Machine tools required to do the jobs are considered, while planning the operation. After considering the above questions, best method is developed and applied.\r\n\r\n\r\n\r\nMore Resources \/articles\r\nPneumatic or Air operated projects\r\nProduct Ideas , Innovative Machine Ideas Projects\r\nBest Low Cost Mechanical Projects\r\nNew Mechanical Projects 2020 ( All Projects Post Index List )\r\n\r\n\r\n\r\n&nbsp;","headline":"Fabrication Of Pneumatic Mobile Crane Mechanical Project","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-02","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/pneumaticmobilecranemechanicalproject-300x173.png","height":173,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-and-fabrication-of-tension-less-bike/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2015/12/designandfabricationOftensionlessBikepart2.png-225x300.jpg')"></div><span class="sr-only">link to Design and Fabrication Of Tension less Bike Full Report Download</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-and-fabrication-of-tension-less-bike/">Design and Fabrication Of Tension less Bike Full Report Download</a></p></header><div class="excerpt"><p>Design and Fabrication Of Tension less Bike Full Report Download
Abstract: 
An automobile is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor....</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-and-fabrication-of-tension-less-bike/" aria-label="View Post: Design and Fabrication Of Tension less Bike Full Report Download">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Fabrication Of Tension less Bike Full Report Download","url":"\/\/www.gunkrazy.com\/design-and-fabrication-of-tension-less-bike\/","articleBody":"Design and Fabrication Of Tension less Bike Full Report Download\r\nAbstract:\u00a0\r\nAn automobile is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor. But normally two wheeler are used most of the people which is economical. Motorcycles are one of the most affordable forms of motorized transport in many parts of the world and, for most of the world's population; they are also the most common type of motor vehicle. There are around 200 million motorcycles (including mopeds, motor scooters and other powered two and three-wheeler) in use worldwide, or about 33 motorcycles per 1000 people.While people choose to ride motorcycles for various reasons, those reasons are increasingly practical, with riders opting for a powered two-wheeler as a cost-efficient alternative to infrequent and expensive public transport systems, or as a means of avoiding or reducing the effects of urban congestion. In places where it is permitted, lane splitting, also known as filtering, allows motorcycles to use the space between vehicles to move through stationary or slow traffic.In this motorcycle, major accidents occur due to the carelessness. Some of them forgot to take the side stand and they start driving with that side stand. This leads to an accident. Sometimes if we are going to a long drive there is a chance of air leakage in our bikes or our bike may get puncher. In that time there is no puncher shop nearby us. So we get into trouble.\r\n\r\nINTRODUCTION\r\nWhile people choose to ride motorcycles for various reasons, those reasons are increasingly practical, with riders opting for a powered two-wheeler as a cost-efficient alternative to infrequent and expensive public transport systems, or as a means of avoiding or reducing the effects of urban congestion. In places where it is permitted, lane splitting, also known as filtering, allows motorcycles to use the space between vehicles to move through stationary or slow traffic.\r\n\r\nIn this motorcycle, major accidents occur due to the carelessness. Some of them forgot to take the side stand and they start driving drive there is a chance of air leakage in our bikes. In that time there is no puncher shop with that side stand. This leads to an accident. Sometimes if we are going to a long nearby us. So we get into trouble.\r\nMany engineers found out solutions for reduce the tension of bike. But it will not so much effective than our discovery.\r\n\r\nOur aim is to reduce the tension of one who is driving the vehicle. Because some of the carelessness leads to a death. So every time we always aware of that. So our \u00a0mini project helps a little bit to reduce those kind of incidents. Our objective is to inflate the tyre in some emergency conditions where there is no helping hands.This method is one of the easiest methods and also the cheapest methods\r\n\r\n\r\n\r\n\r\n\r\n\r\nOur mini project consists of two things:\u00a0\r\n\r\n1. Side Stand Indicator Modulation\r\n2. A Compressor Of Less Weight\r\n\r\n\r\n\r\n\r\n\r\n\r\nThese two things are most important for all the bikes. All the bike riders knew how important these two things are. We are doing some of the alterations in the bike to make a successful of these two.\r\n\r\n\r\n\r\n\r\n\r\nCOMPRESSOR IN BIKE:\u00a0\r\nPuncher in is commonly occurring thing bike. Nowadays most of Motorbike Company introduces the tubeless tyres. It decreases the air slowly if the wheel gets punched has been occurred. Anyway this will also need air to move some distance.\r\n\r\n\r\n\r\nDesign and Fabrication Of Tension less Bike - TYRE INFLATION\r\n\r\n\r\n\r\nIn the same way in the normal tube present in the tyres also . But in this normal tube using tyres the air will leaking out very rapidly than compare to tubeless tyres .\r\n\r\n\r\nHOW TO INFLATE:\r\n\r\nIn this we made small modifications in our bike engine and additionally a TVS 50 engine is attached with that. Then we used this engine as a compressor by removing all fins of the engine and some modifications.\r\n\r\nFirst of all let see that what is an engine and details about two stroke engine\u2026.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nOUR MODIFICATION IN THIS ENGINE:\r\n\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 We cut the fins of the engine by using different mechanical methods. Because we are using this engine as a compressor only. So there is no chance of producing heat. For that it will be ignored. And also to reduce the weight of the engine we also cut the other unwanted things. There are many methods to remove the fins; we use a milling machine to remove the fins which is simple \u00a0than other mechanical methods.\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nSee Project on Tyre Inflation:\r\n1)\u00a0TYRE INFLATION &amp; DEFLATION SYSTEM FOR FOUR WHEELER\r\n2)\u00a0Design and Fabrication of Automatic Tyre Inflation System\r\n3)\u00a0Seminar On Self inflating tyres -PPT and Report Download\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nSIDE STAND:\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 The side stand is the one of the most nice founded thing of our senior engineer and attached to bike instead of the centre stand most of the times people use only side stand in their bike because it easy to use compare to centre stand.\r\n\r\nSide Stand Mechanism-Circuit Diagram\r\n\r\nOUR SOLUTION REGARDING THIS PROBLEM:\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 Our solution is based on the principle of the key and lock present in bike i.e. when the side stand is been used the bike cannot be started until the side stand is taken. Then if we take the side stand and use the starter to start the bike then it will start this is the new method of us found apart the existing one.\r\n\r\n\r\n\r\nOUR MECHANISM IN THIS SOLUTION:\r\n\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0We have added a additional circuit to the existing circuit. We have taken a wire or looped a wire from the ignition system and connect it to a plate. In the mean while the other wire is looped from earth or from ground and it is connected to the other plate. Now these wire are been kept in the side stand switch.\r\n\r\nADVANTAGES:\r\n\u2022 For the side stand we provide a manual setup.\r\n\u2022 If the battery becomes the chargeless battery sensors will not produce the beep sound properly, but our set up will not like this.\r\n\u2022 If we are in helpless to inflate the tyre our setup will helps a lot.\r\n\u2022 It can also be done by a person having basic knowledge of automobiles.\r\n\u2022 Cost is less.\r\n\u2022 Less maintenance required.\r\n\r\n\r\n\r\nCONCLUSION:\r\nThe primary goal of this mini project is to find out some useful things which makes us feel less tension while we driving a two wheeler. Thus we find out the things which makes useful for many people. In this busy world we have a lots of work to do. In this busy schedule, it will happened to forgot small things. So we hope that our project helps a little bit to the people. Our future aim is to fit these compressor inside the engine guard. Some of the bikes like Yamaha, fazer and most of the sports bike have this engine guard. If we will fit this compressor in this engine means it will helps a lot.\u00a0\r\n\r\nDownload:\r\n\r\n\r\nDesign and Fabrication Of Tension Less Bike Full Report Download DOC PPT\r\n\r\n\r\n\r\n\r\n\r\n\r\n\r\nMore Resources \/articles\r\nProject Sample report , Final report Download\r\nAutomobile Engineering Projects List - Abstract , Report\r\nNew Mechanical Projects 2020 ( All Projects Post Index List )","headline":"Design and Fabrication Of Tension less Bike Full Report Download","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2015-12-02","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2015\/12\/designandfabricationOftensionlessBikepart2.png-225x300.jpg","height":300,"width":225},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=286">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=285"><span class="screen-reader-text">Page </span>285</a> <a class="page-numbers" href="?page_num=286"><span class="screen-reader-text">Page </span>286</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>287</span> <a class="page-numbers" href="?page_num=288"><span class="screen-reader-text">Page </span>288</a> <a class="page-numbers" href="?page_num=289"><span class="screen-reader-text">Page </span>289</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=288">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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