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Machining</a></p></header><div class="excerpt"><p>Milling Cutter- Types Of Milling Cutter used for Milling Operations 
Milling cutters are classified into different categories depending on different criteria as described below :  1. According to...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/milling-cutter-types-milling-cutter-used-machining/" aria-label="View Post: Milling Cutter- Types Of Milling Cutter used For Machining">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Milling Cutter- Types Of Milling Cutter used For Machining","url":"\/\/www.gunkrazy.com\/milling-cutter-types-milling-cutter-used-machining\/","articleBody":"Milling Cutter- Types Of Milling Cutter used for Milling Operations\u00a0\r\nMilling cutters are classified into different categories depending on different criteria as described below :\r\n\r\n1. According to the Construction of Milling Cutter\r\n\r\n(a) Solid milling cutter\r\n(b) Inserted teeth cutter\r\n(c) Tipped solid cutter\r\n\r\nSolid cutter consists of teeth integral with the cutter body, in tipped cutter, teeth are made of cemented carbide or satellite, teeth are brazed to steel cutter body called shank. Inserted teeth cutter are larger in diameter, teeth of hard material are inserted and secured in the shank.\r\n\r\nRead Also\u00a0 :\u00a0Basic Of Milling Machine | Interview Question and answers\r\n\r\n2.According to Relief Characteristics of the Cutter Teeth\r\n\r\n(a) Profile relieved cutter\r\n(b) Form relieved cutter\r\n\r\nIn case of profile relieved cutter, a relief to cutting edges is provided by grinding a narrow land at their back. In case of form relieved cutters a curved relief is provided at the back of the cutting edges.\r\n\r\n3.According to Method of Mounting the Cutters\r\n\r\n(a) Arbor type\r\n(b) Facing cutter\r\n(c) Shank cutter\r\n\r\nArbor type cutters have a central hole and keyways for their mounting on arbor. Milling Shank type cutters are provided with straight or tapered shanks inserted into the spindle nose and clamped there. Facing type milling cutter are used to produce flat surfaces. These are balled or attached to the spindle nose or the face of a short arbor (stub arbor).\r\n\r\n4.According to Direction of Rotation of the Cutter\r\n\r\n(a) Right hand rotational cutter\r\n(b) Left hand rotational cutter\r\n\r\nA right hand rotational cutter rotates in an anticlockwise direction when viewed from end of the spindle while left hand rotational cutter rotates in a clockwise direction.\r\n\r\n5. According to the Direction of Helix of the Cutter Teeth\r\n\r\n(a) Parallel straight teeth\r\n(b) Right hand helical\r\n(c) Left hand helical\r\n(d) Alternate helical teeth\r\n\r\nParallel or straight teeth cutter consists of teeth parallel to axis of rotation of the cutter with zero helix angle. In case of right hand and left hand helical teeth cutters, teeth cut at an angle to the axis of rotation of the cutter. Teeth have opposite inclination in both the cutters. Alternate helical teeth cutter has alternate teeth of right hand and left hand helical teeth cutters.\r\n\r\n6.According to Purpose of Use of the Cutter\r\n\r\n(a) Standard milling cutter\r\n(b) Special milling cutter\r\n\r\nSpecial milling cutters are designed to perform special operations which may be combination of several conventional operations.\r\n\r\nRead More :\u00a0Types Of Milling Cutters used For Various Milling Operation\r\n\r\n\r\n\r\nStandard milling cutters are the conventional cutters which are classified as given below.\r\n\r\nPlain Milling Cutters\r\n\r\nThese cutters are cylindrical in shape having teeth on their circumference. These are used to produce flat surfaces parallel to axis of rotation. Plain milling cutter is shown in Figure . Depending upon the size and applications plain milling cutters are categorized as light duty, heavy duty and helical plain milling cutters.\r\n\r\n types of milling cutter -plain milling cutter diagram\r\n\r\nSide Milling Cutters\r\n\r\nSide milling cutters are used to remove metals from the side of workpiece. These cutters have teeth on the periphery and on its sides. These are further categorized as plain side milling cutters having straight circumferential teeth. Staggered teeth side milling cutters having alternate teeth with opposite helix angle providing more chip space. Half side milling cutters have straight or helical teeth on its circumference and on its one side only. Circumferential teeth do the actual cutting of metal while side teeth do the finishing work. Interlocking side milling cutter has teeth of two half side milling cutter which are made to interlock to form one unit.\r\n\r\nMetal Slitting Saw\r\n\r\nThese cutters are like plain or side milling cutters having very small width. These are used for parting off or slotting operations. Metal slitting saw is shown in Figure . It is of two types. If teeth of this saw resembles with plain milling cutter, it is called plain milling slitting saw. If its teeth matches with staggered teeth side milling cutter, it is called staggered teeth slitting saw.\r\n\r\n types of milling cutter-metal slitting saw\r\n\r\nAngle Milling Cutter\r\n\r\nThese cutters have conical surfaces with cutting edges over them. These are used to machine angles other than 90o. Two types of angle milling cutters are available single angle milling cutter and double angle milling cutter.\r\n\r\nEnd Mill\r\n\r\nEnd mills are used for cutting slots, small holes and light milling operations. These cutters have teeth on their end as well as an periphery. The cutting teeth may be straight or helical. Depending upon the shape of their shank, these are categorized as discussed below.\r\nTaper Shank Mill\r\nTaper shank mill have tapered shank.\r\nStraight Shank Mill\r\nStraight shank mill having straight shank.\r\nShell End Mills\r\nThese are normally used for face milling operation. Cutters of different sizes can be accommodated on a single common shank.\r\n\r\n\u2018T\u2019 Slot Milling Cutters\r\n\r\nThese are the special form of milling cutters used to produce \u201eT\u201f shaped slots in the workpiece. These have cutting edges on their periphery and both sides.\r\n\r\nFly Cutter Milling\r\n\r\nFly cutters are the simplest form of cutters used to make contoured surfaces. These cutters are the single cutting point cutting tools.\r\n\r\nFormed Cutters\r\n\r\nFormed cutters may have different types of profile on their cutting edges which can generate different types of profile on the workpieces. Depending upon tooth profile and their capabilities formed cutters are categorized as given below.\r\n\r\nConvex Milling Cutters\r\n\r\nThese cutters have profile outwards at their circumference and used to generate concave semicircular surface on the workpiece.\r\n\r\nConcave Milling Cutters\r\n\r\nThese milling cutters have teeth profile curve in words on their circumference. These are used to generate convex semicircular surfaces.\r\n\r\nCorner Rounding Milling Cutters\r\n\r\nThese cutters have teeth curved inwards. These milling cutters are used to form contours of quarter circle. These are main used in making round corners and round edges of the workpiece.\r\n\r\nGear Cutter\r\n\r\nThese cutters are used in making gears on milling machine. Gear cutting is an operation which cannot be done otherwise. These cutter have shape of the teeth which are to be reproduced on the gear blank. Different gear cutters are used to make teeth with invalute profile or cycloidal profile. A gear cutter is used to cut a range of gear size with a fixed tooth profile.\r\n\r\nThread Milling Cutter\r\n\r\nThese cutters are designated to mill threads of specific form and size on the workpiece. These cutters may be with parallel shank of tapered shank and mainly used to make worms.\r\n\r\nTop and Reamer Cutter\r\n\r\nTop and reamer cutters are the cutters of double angle type, these are normally used to make grooves and flutes in taps or reamers. Taps and reamers are used as thread cutting tools for softer material workpieces.\r\n\r\nRead Also :\u00a0Cutter Holding Devices For Milling Machines\r\n\r\n\r\n\r\nMore Resources \/articles\r\nMilling Machine Projects List, Abstract\r\nMachine Tool , Manufacturing Projects List - Abstract , Report\r\nManufacturing Technology Notes , Articles\r\nMechanical Subjectwise Basic Concept Notes ,Articles\r\nLatest seminar topic index - Report ,PPT Download\r\n\r\n\r\n\r\n&nbsp;","headline":"Milling Cutter- Types Of Milling Cutter used For Machining","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-12","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/types-of-milling-cutter-plain-milling-cutter-diagram-300x273.jpg","height":273,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/face-milling-different-types-face-milling-operations/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/01/different-type-of-face-milling-300x150.jpg')"></div><span class="sr-only">link to Face Milling &#8211; Different Types Of Face Milling Operations</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/face-milling-different-types-face-milling-operations/">Face Milling &#8211; Different Types Of Face Milling Operations</a></p></header><div class="excerpt"><p>Face Milling - Different Types Of Face Milling Operations
Introduction to milling Operation :
The milling machine is one of the important machining operations. In this operation the workpiece is...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/face-milling-different-types-face-milling-operations/" aria-label="View Post: Face Milling &#8211; Different Types Of Face Milling Operations">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Face Milling &#8211; Different Types Of Face Milling Operations","url":"\/\/www.gunkrazy.com\/face-milling-different-types-face-milling-operations\/","articleBody":"Face Milling - Different Types Of Face Milling Operations\r\nIntroduction to milling Operation :\r\nThe milling machine is one of the important machining operations. In this operation the workpiece is fed against a rotating cylindrical tool. The rotating tool consists of multiple cutting edges (multipoint cutting tool). Normally axis of rotation of feed given to the workpiece. Milling operation is distinguished from other machining operations on the basis of orientation between the tool axis and the feed direction, however, in other operations like drilling, turning, etc. the tool is fed in the direction parallel to the axis of rotation.\r\nThe cutting tool used in milling operation is called a milling cutter, which consists of multiple edges called teeth. The machine tool that performs the milling operations by producing required relative motion between workpiece and tool is called milling machine. It provides the required relative motion under very controlled conditions.\r\n\r\nRead More:\u00a0Basic Of Milling -Up Milling and Down Milling\r\n\r\n different type of face milling\r\nFace Milling Milling\r\nIn the operation of face milling, the axis of the milling cutter remains perpendicular to the surface being milled. In this case cutting action is done by cutting edges of both sides (end and outside) periphery of the milling cutter.\r\nDepending upon the relative geometry of workpiece and milling cutter face milling is different types as described below.\r\nConventional Face Milling\r\n\r\nIn this case diameter of the milling cutter is greater than the width of the workpiece. The milling cutter remains overhanging on both sides of the workpiece.\r\n\r\nPartial Face Milling\r\n\r\nIn this case the milling cutter overhangs on the workpiece on one side only.\r\n\r\nEnd Milling\r\n\r\nIn case of end milling thin (low diameter) cutter is used as compared to workpiece width. It is used to make a slot in the workpiece.\r\n\r\nProfile Milling\r\n\r\nThis is just like end milling in which the outer side periphery of a flat part is machined (milled).\r\n\r\nPocket Milling\r\n\r\nThis is a selective portion milling on the flat surface of the workpiece used to make shallow packets there.\r\n\r\nSurface Contouring\r\n\r\nIn this operation a ball nose cutter if feedback and forth across the workpiece along a curvilinear path at short intervals. This creates the required contours on the surface of the workpiece. This operation is used to make contours of molds and dies and this time the operation is named as die sinking.\r\n\r\n\r\n\r\nRead More :\u00a0\r\n\r\n \tBasic Of Milling Machine | Interview Question and answers\r\n \tOperation Performed On Milling machine With Diagrams\r\n\r\n\r\n\r\n\r\nMore Resources \/articles\r\nMachine Design Notes , article , Interview Que. and Ans.\r\nManufacturing Technology Notes , Articles\r\nMechanical Subjectwise Basic Concept Notes ,Articles\r\n\r\n\r\n\r\n\r\n&nbsp;","headline":"Face Milling &#8211; Different Types Of Face Milling Operations","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-12","mainEntityOfPage":"False","dateModified":"May 17, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/different-type-of-face-milling-300x150.jpg","height":150,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-fabrication-automated-guided-sweeping-vehicle-agsv/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/01/Design-and-Fabrication-of-Automated-Guided-Sweeping-Vehicle-AGSV-300x185.jpg')"></div><span class="sr-only">link to Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-fabrication-automated-guided-sweeping-vehicle-agsv/">Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)</a></p></header><div class="excerpt"><p>Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)
ABSTRACT-- In our project Programmed Circuit and IR sensors are used to make up of Automated Guided Sweeping Vehicle....</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-fabrication-automated-guided-sweeping-vehicle-agsv/" aria-label="View Post: Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)","url":"\/\/www.gunkrazy.com\/design-fabrication-automated-guided-sweeping-vehicle-agsv\/","articleBody":"Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)\r\nABSTRACT-- In our project Programmed Circuit and IR sensors are used to make up of Automated Guided Sweeping Vehicle. The\u00a0methodology used is to avoid the use of markers and use circuit board programmed using C and the AGSV is used for sweeping and picking metal and sharp waste and moping and vacuuming using a programmed circuit. By using EPROM it can be used in FMS. AGV\u2019s are more often used in industrial applications to move materials around a manufacturing facility or warehouse. Hence a non-fuel AGSV using rechargeable battery power source which can be used indoors for industrial application for the above mentioned problems are formulated.\r\n\r\nINTRODUCTION (AGSV):\r\n\r\nWe are eliminating the need of conveyers, pallet trolley, etc to handle material transfer in heavy industries. For purpose we are designing automated guided vehicle controlled by microprocessor controller. In the available methods of material handling manpower, fuel power is used. By the end of 2020, fuel deposit in the world completely depleted.To avoid this type of problems and reduce manpower requirement we need other type of automation is called automated track guided Vehicle. The microcontroller is used to control the vehicle path automatically. The rechargeable battery is supplying power to the automated track guided vehicle. The already power stored in the battery is used to drive the DC motor that causes the movement to AGV. The speed of rotation of DC motor i.e., velocity of AGSV is controlled by the microprocessor controller. The existing AGVs, pallet trucks, trolley use petrol or diesel as fuel for running and for operating them we use the manpower.\r\n\r\nDesign and Fabrication of Automated Guided Sweeping Vehicle (AGSV)\r\n\r\nThese types of vehicles consume liter of fuel for a period\u00a0Automated Guided Vehicle or Automatic Guided Vehicle is a mobile robot that follows markers or wires on floor or uses vision. The\u00a0of one hour.For overcoming this we designed AGV which is drawn power from the storage battery. The power stored in the battery is used to drive the DC motor that causes the movement to AGV. The speed of rotation of DC motor i.e., velocity of AGSV is controlled by the microprocessor controller.Battery assembled on the AGSV is easily replaceable and detachable, used for charging the battery, while the AGSV is under roof. Path programmed for the AGSV in a micro controller chip can be altered when required.\r\n\r\nADVANTAGES AND DISADVANTAGES\r\n\r\n(a) ADVANTAGES:\r\n\r\n \tLow Cost Automation.\r\n \tBattery power source (Not fuel).\r\n \tPollution free.\r\n \tBy using EPROM it can be used in FMS.\r\n\r\n(b) DISADVANTAGES\r\n\r\n \tHigh Initial cost.\r\n \tBattery charger required\r\n \tBattery charging time is high.\r\n\r\nAPPLICATIONS\r\n\r\n \tIndustrial Application.\r\n \tUsing replaceable, battery, it can be used in indoors also.\r\n \tUsed in assembly and packing section\r\n \tUsed in sweeping, vacuuming, moping.","headline":"Design and Fabrication of Automated Guided Sweeping Vehicle (AGSV)","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-09","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/Design-and-Fabrication-of-Automated-Guided-Sweeping-Vehicle-AGSV-300x185.jpg","height":185,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/engineering-bill-material-template-word-excel-download/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/01/manufacturing-bill-of-material-300x169.jpg')"></div><span class="sr-only">link to Engineering bill of material template word excel Download</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/engineering-bill-material-template-word-excel-download/">Engineering bill of material template word excel Download</a></p></header><div class="excerpt"><p>Engineering bill of material template word excel Download
A bill of materials (BoM) is a list of the parts or components that are required to build a product. At its most complex, a BoM is a...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/engineering-bill-material-template-word-excel-download/" aria-label="View Post: Engineering bill of material template word excel Download">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Engineering bill of material template word excel Download","url":"\/\/www.gunkrazy.com\/engineering-bill-material-template-word-excel-download\/","articleBody":"Engineering bill of material template word excel Download\r\nA bill of materials (BoM) is a list of the parts or components that are required to build a product. At its most complex, a BoM is a multi-level document that provides build data for multiple sub-assemblies, which are essentially products within products.\r\n\r\nFor each item, the BoM includes the manufacturer's part number (MPN) an approved manufacturers list (AML) and component descriptors. It may also include attached reference files, such as part specifications, computer-aided design (CAD) files and schematics. A production planning and inventory control system for material requirements planning (MRP) integrates data from production schedules with that from inventory and the bill of materials to calculate purchasing and shipping schedules for the parts or components required to build a product.\r\n\r\nA bill of materials is usually used in cost accounting systems in order to calculate the cost of finished goods.\r\n\r\nBOMs are especially useful in understanding the manufacturing and supply chain challenges involved with building any product, which include estimating costs, controlling inventory, and accounting for changes in material availability.\r\n\r\nmanufacturing-bill-of-material\r\n\r\nThanks to its universal accessibility, Microsoft Excel is often the first choice software for BOM documentation. However, a generic spreadsheet is certainly not an ideal BOM tool, and consistently managing BOM information in Excel requires some dedicated planning and organization. A solid BOM template can definitely ease the pain, at least to a point. As designs become more complex, it's easy to quickly outgrow the limitations of Excel as a BOM tool regardless of template quality. As such, it's best to prepare for the future, and understand that once design reaches a certain level of complexity, circumstances will demand moving to a dedicated BOM system. That usually requires migrating data from existing Excel BOMs.\r\n\r\nA bill of materials may contain the following information:\r\n\r\n \tproduct code;\r\n \tdescription of the product;\r\n \tmechanical characteristics of the product;\r\n \tvendor's name;\r\n \tsize, length, weight or other required physical characteristic of the product;\r\n \ttest results (shrinkage, lead, etc);\r\n \testimated\/actual yield (allocation, quantity used); and\r\n \tfurther processing required (sponging, dyeing, enzyme bath, etc).\r\n\r\nBills of materials have the following advantages:\r\n\r\n \thelp to maintain a centralized and accurate record of information;\r\n \timprove material management through responding to changes in production;\r\n \tcontrol inventory levels;\r\n \treduce obsolete parts;\r\n \tcontrol and reduce manufacturing costs; and\r\n \tprovide what-if capabilities for estimates or customer quotes.\r\n\r\nBOM's may be single or multi-level, depending upon company inventory and marketing policies. BOMs can be enhanced to include costing information by including labor and material costs in each lower level component and adding these costs from the bottom to the parent level. Application of overhead rates will then provide fully burdened manufacturing costs. Caution must be exercised when converting engineering BOMs to cost BOMs. Labor and material standards on cost BOMs are an estimate, and provide an accounting standard for the fiscal year. Consequently, they are a reference that must be adjusted by both labor and material variances to obtain actual costs.\r\n\r\nThe engineering BOM and routing sheets are two of the most important documents associated with the manufacturing process. The importance of maintaining accuracy cannot be overemphasized when considering the substantial impact that they have on product costing, inventory, and production management.\r\nDownload\r\n\r\n \tBasic and Simple\u00a0 bill of Material BOM Template-\u00a0Engineering bill of materials template word excel Download\r\n \tBOM template Free Download template.zip File -Free Download\u00a0","headline":"Engineering bill of material template word excel Download","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-09","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/manufacturing-bill-of-material-300x169.jpg","height":169,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/design-manufacturing-assembly-overviews-steps-advantages/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/01/what-is-design-for-manufacturing-and-assembly-300x134.jpg')"></div><span class="sr-only">link to Design For Manufacturing and assembly &#8211; Overviews, Steps, Advantages</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/design-manufacturing-assembly-overviews-steps-advantages/">Design For Manufacturing and assembly &#8211; Overviews, Steps, Advantages</a></p></header><div class="excerpt"><p>Design For Manufacturing and assembly - Overviews, Steps, Advantages
What is “DFMA”?
DFM is the practice of designing products keeping manufacturing in mind. “Design for manufacture” means...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/design-manufacturing-assembly-overviews-steps-advantages/" aria-label="View Post: Design For Manufacturing and assembly &#8211; Overviews, Steps, Advantages">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Design For Manufacturing and assembly &#8211; Overviews, Steps, Advantages","url":"\/\/www.gunkrazy.com\/design-manufacturing-assembly-overviews-steps-advantages\/","articleBody":"Design For Manufacturing and assembly - Overviews, Steps, Advantages\r\nWhat is \u201cDFMA\u201d?\r\nDFM is the practice of designing products keeping manufacturing in mind. \u201cDesign for manufacture\u201d means the design for ease of manufacture for the collection of parts that will form the product after assembly. Similarly DFA is called Design for Assembly. DFA is the practice of designing product with assembly in mind. \u201cDesign for assembly\u201d means the design of the product for ease of assembly. So design for Manufacture and assembly is the combination of DFM and DFA as shown in Figure\r\n\r\nDefinition of Design for Manufacture and Assembly (DFMA)\r\n\r\nThe concept of DFM (Design for Manufacture) is not new, it dates back as early as 1788 when LeBlanc, a Frenchman, devised the concept of inter-changeable parts in the manufacture of muskets which previously were individually handmade.\r\nSteps for applying DFMA during product design\r\n\r\n \tThe following steps are followed when DFMA used in the design process.\r\n \tDFA analysis lading to simplification of the product structure\r\n \tEarly cost estimation of parts for both original design and modified design\r\n \tSelecting best material and process to be used\r\n \tAfter final selection of material and process carry out a thorough analysis of DFM\r\n\r\nFigure depicts the flow diagram of various steps undertaken in a DFMA study using DFMA software.\r\n\r\ncommon steps taken in design for manufacturing and assembly\r\nAdvantages of applying DFMA during product Design\r\nToday products are\r\n\u2013 Tending to becoming more complex\r\n\u2013 Made\/required in increasingly large number\r\n\u2013 Intended to satisfy a wide variation in user population\r\n\u2013 Required to compete aggressively with similar products\r\n\u2013 Required to consistently high quality\r\n\r\nThrough DFMA it is possible to produce competitively priced, high performance product at a minimal cost.\r\n\r\nThe advantages of applying DFMA during product design are as follows:\r\n\u2022 DFMA not only reduces the manufacturing cost of the product but it helps to reduce the time to market and quality of the product.\r\n\u2022 DFMA provides a systematic procedure for analyzing a proposed design from the point of view of assembly and manufacture.\r\n\u2022 Any reduction in the number of parts reduces the cost as well as the inventory.\r\n\u2022 DFMA tools encouraged the dialogue between the designer and manufacturing engineer during the early stages of design.\r\n\r\nReasons for not implementing DFMA\r\n\r\n1. No time: Designers are constrained to minimize their \u201cdesign to manufacture time\u201d for a new product.\r\n2. Not invented here: Very often designers provide enough resistance to adopt new techniques.\r\n3. The ugly baby syndrome: Designer ego crashes if there is some suggestion for design change.\r\n4. Low assembly cost: Since assembly cost of a particular product is less as compared to the total material and manufacturing cost, DFA analysis is not required.\r\n5. Low volume: Often it is expressed that DFMA is applicable for large quantity production.","headline":"Design For Manufacturing and assembly &#8211; Overviews, Steps, Advantages","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-07","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/what-is-design-for-manufacturing-and-assembly-300x134.jpg","height":134,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <article class="article-card horizontal "> <a href="//www.gunkrazy.com/rapid-prototyping-advantages-disadvantages/" rel="nofollow"><div class="image-container" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2018/01/rapid-prototyping-300x201.jpg')"></div><span class="sr-only">link to Rapid prototyping &#8211; advantages and disadvantages</span></a><div class="copy-container"><header><p><a style="color: #ff392e!important" href="//www.gunkrazy.com/rapid-prototyping-advantages-disadvantages/">Rapid prototyping &#8211; advantages and disadvantages</a></p></header><div class="excerpt"><p>Rapid prototyping - advantages and disadvantages
In manufacturing, rapid prototyping is used to create a three-dimensional model of a part or product. In addition to providing 3-D visualization for...</p><div class="button-container"><a rel="nofollow" class="button reverse" href="//www.gunkrazy.com/rapid-prototyping-advantages-disadvantages/" aria-label="View Post: Rapid prototyping &#8211; advantages and disadvantages">View Post</a></div></div></div></article> <script type="application/ld+json">{"@context":"http:\/\/schema.org\/","@type":"BlogPosting","name":"Rapid prototyping &#8211; advantages and disadvantages","url":"\/\/www.gunkrazy.com\/rapid-prototyping-advantages-disadvantages\/","articleBody":"Rapid prototyping - advantages and disadvantages\r\nIn manufacturing, rapid prototyping is used to create a three-dimensional model of a part or product. In addition to providing 3-D visualization for digitally rendered items, rapid prototyping can be used to test the efficiency of a part or product design before it is manufactured in larger quantities. Testing may have more to do with the shape or size of a design, rather than its strength or durability, because the prototype may not be made of the same material as the final product. Today, prototypes are often created with additive layer manufacturing technology, also known as 3-D printing. Direct metal laser sintering (DMLS) may also be used to create aluminum, stainless steel or titanium prototypes. This process uses laser beams to melt and fuse metal powders into solid parts.\r\n\r\nRead more:\u00a03D Printing | Rapid Prototyping | Additive Manufacturing\r\n\r\nrapid prototyping - advantages and disadvantages\r\n\r\nRapid Prototyping techniques:\u00a0\r\n\r\nThe RP techniques currently available in the industry are,\r\n\r\n \tStereo Lithography (SLA).\r\n \tFused Deposition Modeling (FDM).\r\n \tLaminated Object Manufacturing (LOM).\r\n \tSelective Laser Sintering (SLS).\r\n \tThree Dimensional Printing (3DP).\r\n\r\nAdvantages of Rapid Prototyping :\r\n\r\n \tRapid Prototyping can give with concept proof that would be needed for attracting funds.\r\n \tThe Prototype hints the user about the final product look .\r\n \tIt can increase early visibility.\r\n \tEasy to find design flaws in the early stages of developmental.\r\n \tActive participation among the users and producer is encouraged.\r\n \tIt is cost effective,as development cost reduces.\r\n \tAny deficiency in the earlier prototypes can be detected and rectified in time.\r\n \tThere is better communication between the user and designer.\r\n \tThe high-quality product is delivered.\r\n \tRapid prototyping helps development time and costs.\r\n\r\nDisadvantages Of Rapid Prototyping:\u00a0\r\n\r\n \tIt fails in exact replication of the real product or system.\r\n \tSome important developmental steps might get omitted to get a quick and cheap working model. This turns out to be one of the greatest disadvantages of rapid prototyping.\r\n \tAnother disadvantage is that many problems are overlooked resulting in endless corrections and revisions.\r\n \tUnsuitable for large sized applications.\r\n \tCompared to user\u2019s high expectations, the prototype\u2019s performance and the designer are unable to deliver these.\r\n \tThe producer may produce an inadequate system that is unable to meet the overall demands of the organization.\r\n \tOver involvement of user might hamper optimization of the program.","headline":"Rapid prototyping &#8211; advantages and disadvantages","author":{"@type":"Person","name":"Sachin Thorat","url":"\/\/www.gunkrazy.com\/"},"datePublished":"2018-01-07","mainEntityOfPage":"False","dateModified":"February 23, 2020","image":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2018\/01\/rapid-prototyping-300x201.jpg","height":201,"width":300},"publisher":{"@context":"http:\/\/schema.org\/","@type":"Organization","name":"Learn Mechanical Engineering","logo":{"@type":"ImageObject","url":"\/\/www.gunkrazy.com\/wp-content\/uploads\/2020\/01\/learn-mech-logo-1-300x300.png","height":600,"width":60}}}</script> <nav class="pagination-wrapper" aria-label="article pagination"> <a class="prev page-numbers" href="?page_num=210">&laquo; PREV</a> <a class="page-numbers" href="?page_num=1"><span class="screen-reader-text">Page </span>1</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=209"><span class="screen-reader-text">Page </span>209</a> <a class="page-numbers" href="?page_num=210"><span class="screen-reader-text">Page </span>210</a> <span aria-current="page" class="page-numbers current"><span class="screen-reader-text">Page </span>211</span> <a class="page-numbers" href="?page_num=212"><span class="screen-reader-text">Page </span>212</a> <a class="page-numbers" href="?page_num=213"><span class="screen-reader-text">Page </span>213</a> <span class="page-numbers dots">&hellip;</span> <a class="page-numbers" href="?page_num=338"><span class="screen-reader-text">Page </span>338</a> <a class="next page-numbers" href="?page_num=212">NEXT &raquo;</a></nav></section></main><aside id="secondary" class="widget-area"><div class="about-wrapper"><h2 class="widget-title" style="background: #d693c6; color: #ff392e">About Us</h2><div class="about-image" style="background-image: url('//www.gunkrazy.com/wp-content/uploads/2020/03/Sachin-Thorat-300x300-min.png')"></div><p class="about-copy">LearnMech.Com is a Mechanical Project-oriented platform run by Sachin Thorat who is a B-Tech Graduate in Mechanical Engineering. 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