Hydraulic Brakes – Parts, Working, Diagram, Advantages and Disadvantages

Hydraulic Brake :

由液压(流体压力)驱动的制动器称为液压制动器。液压制动器通常用于汽车。原理液压制动器上的原则Pascal’s law即“流体压强点is equal in all directions in space”. According to this law when pressure is applied on fluid it travels equally in all directions so that uniform braking action is applied on all four wheels.

液压制动器的施工和工作

When the brake pedal is pressed, the force is transmitted to the brake shoes through a liquid (link). The pedal force is multiplied and transmitted to all brake shoes by a force transmission system. The figure shows the system of a hydraulic brake of a four-wheeled automobile. It consists of a master cylinder, four-wheel cylinders, and pipes carrying a brake fluid from the master cylinder to a wheel cylinder.
液压制动器液压制动系统的组合工作 
液压制动器液压制动系统的组合工作
The most common arrangement of hydraulic brakes for passenger vehicles, motorcycles, scooters, and mopeds, consists of the following:
a) Brake pedal or lever
b)推杆(也称为致动棒)
c)一种主缸组件,其包含活塞组件(由一个或两个活塞组成,复位弹簧,一系列垫圈/ O形圈和流体贮存器)
d)加强液压管线
e) Brake caliper assembly usually consisting of one or two hollow aluminum or chrome-plated steel pistons (called caliper pistons), a set of thermally conductive brake pads, and a rotor (also called a brake disc) or drum attached to an axle.
液压制动系统图
液压制动系统图

The master cylinder is connected to all the four-wheel cylinders by tubing or piping. All cylinders and tubes are fitted with a fluid that acts as a link to transmit pedal force from the master cylinder to wheel cylinders. Brake Fluid The fluid-filled in the hydraulic brake system is known as brake fluid. It is a mixture of glycerine and alcohol or castor oil and some additives. The Master cylinder consists of a piston that is connected to peal through the connecting rod. The wheel cylinder consists of two pistons between which fluid is filled. Each wheel brake consists of a cylinder brake drum. This drum is mounted on the inner side of the wheel. The drum revolves with the wheel. Two brake shoes that are mounted inside the drum remain stationary. Heat and wear resistant brake linings are fitted on the surface of the brake shoes.

液压制动器工作

When the brake pedal is pressed to apply the brakes, the piston in the master cylinder forces the brake fluid. This increases the pressure of the fluid. This pressure is transmitted in all the pipes and up to all-wheel cylinders according to Pascal’s law. This increased pressure forces out the two pistons in the wheel cylinders. These pistons are connected to brake shoes. So, the brake shoes expand out against brake drums. Due to friction between brake linings and drums, wheels slow down and brakes are applied.

液压制动器主缸的工作:

1) Brakes applied:
当操作制动踏板时,推杆将活塞移动到弹簧力的作用上。当建立足够的压力时,流体止回阀偏转的橡胶帽和高压流体通过流体管线进入轮缸,并将制动器靴靠在旋转滚筒上。
2)刹车释放:
When the pedal is released, the piston return towards its initial position due to the spring force and closes the fluid check valve for a short time to avoid entry of any air. The fluid from the lines also comes back in the compression chamber by lifting the check valve off its seat.

Method of Bleeding of hydraulic brakes:

1) Pressure Bleeding
a)通过强制制动液使用空气b)
2) Manual Bleeding
3)重力出血
1) Pressure bleeding:
压力泄放器是用于在主缸上附接的出血过程的装置。压力泄放器将加压的制动液供应到主缸。
当渗流器螺钉打开时,压力力和制动流体从渗流器螺钉中出来。使用压力泄放器,您可以在没有任何助手的情况下出现液压系统。压力下使用的压力通常为104至138kPa。
pressure bleeding
pressure bleeding
2.手动出血液压制动器:
Two service technicians are needed for the manual bleeding. One technician opens a bleeder and the other technician depresses the pedal, to force out air and brake fluid from the bleeder screw. To bleed the system following procedure is adopted.
a) Attach a bleeder hose to bleeder screw at the wheel cylinder and insert the other end of the hose into the clean plastic container which is partially filled with clean brake fluid.
b)松开至少一个完整的螺钉。
c)有助理抑制和保持制动踏板,然后拧紧渗流器螺钉。
d)让您的助手释放制动踏板。
e) Repeat steps b,c & d until the fluid flow in the container is free of air bubbles. Periodically check the brake fluid level in the master cylinder and brake fluid of correct grading to keep the reservoir filled.
f) Repeat this procedure at each wheel.
手动出血液压制动器
手动出血液压制动器

3)重力出血:

重力出血是出血的方法,它使用地球的重力从液压系统中排出空气。没有外力被施加到制动液中。为了采用以下程序流出系统。

a)在车轮上,圆筒松开玻璃螺钉至少一个全转。
b) Remove the cover from the master cylinder reservoir. The level of brake fluid to flow from the bleeder screw.
c) Watch the bleeder hose when brake fluid flows from opening and tightening the screw.
d)按顺序在每个滚轮处重复此过程,应该改变。

液压制动系统的类型:

The hydraulic braking scheme is categorized as,

基于摩擦接触系统,有两种液压泵 -

(i)鼓制动器或内液压阀膨胀。
(ii)液压盘式制动器或内部液压制动器。

2. Based on the brake force allocation-there are two kinds of hydraulic brakes-

(i) single-acting hydraulic pumps
(ii)双作用液压泵

液压盘式制动器:

液压盘式制动器的构建:

A disc brake consists of a rotating disc and two friction pads that are actuated by a hydraulic braking system. The friction pads remain free on each side of the disc when brakes are no applied. They rub against the disc when brakes are applied to stop the vehicle.

液压盘制动系统图
液压盘制动系统图

Working of Hydraulic Disc Brake :

In a disc brake, the fluid from the master cylinder is forced into a caliper where it presses against a piston. The piston in turn crushes two brake pads against the disc that is being attached to the wheel, making it to stop or slow down. The main advantage of disc brakes is their resistance to wear as the discs remain cool even after repeated brake applications.


Difference between Mechanical Braking System and Hydraulic Braking System

Mechanical Brakes vs hydraulic brakes – Comparison between Mechanical Braking System and Hydraulic braking system is as follow,
Sr. no. 机械制动系统 液压制动系统
1. 更少的制动效率。 More Braking Efficiency.
2. Poor Anti fade characteristics 更好的反淡化特性
3. 由于更多的零件而复杂。 Simple in construction
4. 它没有自我补偿 Self-compensating system
5. Construction is less flexible Construction is more flexible
6。 Low mechanical advantage High mechanical advantage
7。 External Lubrication is required 系统是自润滑的
8。 No leakage problem 可能发生泄漏
9。 没有液压油 Hydraulic oil is used
10. More effort required for braking
operation
制动操作所需的努力
11. ch 昂贵的
12. 前:电机周期 Ex: Cars and Jeeps.

液压和气动制动系统之间的差异:

Hydraulic vs Pneumatic braking System – Comparison between Hydraulic and Pneumatic Braking System

Sr. no. 液压制动系统 气动制动系统
1. 用作工作介质的制动液 压缩空气用作工作介质
2. Simple in construction & less expensive. 复杂的建筑和昂贵。
3. 与空气制动器相比占用的空间较少 与液压制动器相比,占用了更多空间
4. The system is self-lubricating Need to lubricate mechanical parts
5. 出血是必要的 不需要出血
6。 增加的制动努力,但比空气刹车更强大。 Most powerful than Hydraulic brake
7。 Low maintenance cost Maintenance cost is more
8。 Mostly used in passenger cars, LMVs Mostly used in heavy vehicles like buses and trucks.

Advantages and Disadvantages of Hydraulic Braking System :

液压制动系统has some advantages and limitations over other Braking System i.e. Mechanical, Pneumatic braking System ;

Advantages of Hydraulic Braking System :

The advantages of the hydraulic braking system are as follows,

(a) Equal braking action on all wheels.
(b)增加制动力。
(c)施工简单。
(d)制动衬里的低磨损率。
(e) The flexibility of brake linings.
(f)增加机械优势。

Disadvantages of Hydraulic Braking System :

Disadvantages of the hydraulic braking system are as follows,

(a) The whole braking system fails due to leakage of fluid from brake linings.
(b) The presence of air inside the tubings ruins the whole system
(c) Maintenance is more than other braking systems.
(d)建筑很复杂。

See Also:气动/空气制动系统的工作

Sachin Thorat

Sachin is a B-TECH graduate in Mechanical Engineering from a reputed Engineering college. Currently, he is working in the sheet metal industry as a designer. Additionally, he has interested in Product Design, Animation, and Project design. He also likes to write articles related to the mechanical engineering field and tries to motivate other mechanical engineering students by his innovative project ideas, design, models and videos.

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